3D printing forming casting method for large-scale complex thin-wall high-temperature metal component

A metal component and 3D printing technology, applied in casting molding equipment, metal processing equipment, casting molds, etc., can solve problems such as failure, investment precision casting shell making process difficulties, sand casting surface and size difficult to meet the requirements, etc., to achieve Increase the setting time and increase the effect of full feeding

Inactive Publication Date: 2018-01-19
安徽恒利增材制造科技有限公司
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Problems solved by technology

[0002] In the research and development process of large complex high-temperature metal components, the method of opening molds is mostly used for investment casting or sand casting. There are many difficulties in the production process. The investment casting process is very difficult and often due to the shell strength and crack Leading to failure, the surface and size of sand casting are difficult to meet the requirements

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  • 3D printing forming casting method for large-scale complex thin-wall high-temperature metal component

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Embodiment Construction

[0021] Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not limited to these examples.

[0022] A casting method for forming a large complex thin-walled high-temperature metal component by 3D printing, comprising the following steps:

[0023] (1) Data acquisition of metal components: obtain 3D data of complex thin-walled metal components through reverse engineering design;

[0024] (2) Molding process design and simulation optimization of pouring process: The 3D data of complex thin-walled metal components obtained in step (1) is optimized through cloud data processing, support, hollowing out, and slicing technology, and then the optimized complex thin-walled metal components are optimized by casting process simulation optimization software. The three-dimensional data of the wall metal component is used for...

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Abstract

The invention provides a 3D printing forming casting method for a large-scale complex thin-wall high-temperature metal component. The method comprises the data acquisition process, the process designand forming and simulation optimization pouring process, the SLS wax model 3D printing process, the casting system evanescent mode foam forming process, the process gating system assembling and shellmaking process, the roasting and demolding process, the vacuum casting process, the pressurization solidification process, the metal component cleaning process, and grinding and polishing process. According to the casting method, the advantages of the 3D printing process, the investment casting process, the evanescent mode casting process are combined, so that a reliable technical scheme is provided for rapid preparation of the large-scale complex thin-wall high-temperature metal component; the problems that the air permeability is poor, the feeding distance is insufficient are solved by adopting the vacuum pressurizing pouring process; and the production period of the large-scale complex thin-wall high-temperature metal component is shortened from 1-3 months to less than 10 working days,and rapid production of the large-scale complex thin-wall high-temperature metal component is realized.

Description

technical field [0001] The invention belongs to the field of metal forming methods, and in particular relates to a casting method for forming large complex thin-walled high-temperature metal components by 3D printing. Background technique [0002] In the research and development process of large complex high-temperature metal components, the method of opening molds is mostly used for investment casting or sand casting. There are many difficulties in the production process. Leading to failure, the sand casting surface and size are difficult to meet the requirements. 3D printing wax pattern instead of mold wax pattern is mainly used for investment casting silicon melt process, water glass process, gypsum process (low temperature aluminum, copper, gold, silver, zinc and other medium and low temperature alloys), due to the strength of the wax pattern, shell For reasons such as mold making, roasting and demoulding, 3D printing of small and medium-sized wax models to form metal c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/22B22C9/04B22C9/08B22D18/06B33Y10/00
Inventor 宋彬夏建强徐宏常峰
Owner 安徽恒利增材制造科技有限公司
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