Automatic aligning control method with wearing compensation
A control method, automatic centering technology, applied to electric controllers, controllers with specific characteristics, using sonic/ultrasonic/infrasonic waves to analyze solids and other directions, which can solve the problem of reduced ultrasonic incident area, incomplete structured light, lack of data, etc. problem, to achieve the effect of good stability and reliability, good comprehensive effect and optimization effect
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Embodiment 1
[0062] The technical solution of this embodiment is to analyze the contact situation between (ultrasonic) probe wheel 1 and rail 3, and to study the influence of rail head wear on ultrasonic incident, thereby proposing a method of using the rail head wear value to automatically control the centering reference. Compensation control method, so as to reduce the loss of bottom wave and improve the detection effect of flaw detection.
[0063] as attached Figure 11 As shown, an embodiment of an automatic centering control method with wear compensation specifically includes the following steps:
[0064] S10) Obtain the rail profile data of the inner side of the rail 3, and the actual position of the probe wheel 1;
[0065] S20) Calculate the rail head wear amount of the rail 3 according to the rail profile data inside the rail 3, calculate the wear compensation amount through the wear amount, and compensate the centering reference value in at least three gears according to the wear...
Embodiment 2
[0086] As described in Embodiment 1, when S adopts the third gear for compensation, wear compensation can be realized to a certain extent to achieve the purpose of the present invention. In this case, mild wear can be canceled on the basis of fourth gear compensation in this embodiment Compensation, but this will lead to a delay in the intervention time of the wear compensation mechanism, which may cause some mild wave loss. However, when S adopts the fourth gear or above, due to the increase of the compensation threshold, it may lead to frequent changes of the reference, which may have a certain degree of influence on the stability of the control. Therefore, in actual situations, the compensation effect is the best when S adopts the fourth gear, which combines high precision, high speed, high stability and reliability of wear compensation.
[0087] The technical solution of this embodiment will be introduced below by taking the fourth gear compensation with the best comprehen...
Embodiment 3
[0099] Regarding the calculation of rail head wear, Embodiment 1 and Embodiment 2 adopt the area calculation method, which is a method suitable for graphical rail profile calculation. Other calculation methods can also be implemented, such as calculating the slope of the profile line of the rail head in this embodiment.
[0100] as attached Figure 9 As shown, on the basis of Embodiment 1, in step S20), the rail head wear amount of the rail 3 is determined by calculating the slope k of the actual profile line C1 inside the rail head of the rail 3 . According to the rail head slope method, if the centering reference set on the non-wearing rail 3 is n 0 (unit: mm), then the centering reference is set to n when there is wear 0 -m, where the value of m (unit: mm) is determined according to the range of k. In order to maintain the stability of the control, the range of k is set to the third gear and above.
[0101] In step S20), when the range of k is set to the third gear, the ...
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