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Process parameter setting method for roll straightening machine for small-batch multi-specification plate products

A technology for a roller leveler and process parameters, which is applied in the field of sheet metal straightening, can solve the problems of difficult setting of process parameters, temperature difference, and large changes in process parameters of the roller leveler.

Active Publication Date: 2018-09-07
TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The process parameters of small batches and multi-specification plate products change greatly during the production process of the rolling production line. There are temperature differences and thickness differences between single batches and single plate products, which makes it difficult to set the process parameters of the roller leveler. As a result, the traditional general straightening process setting method can no longer meet the production requirements

Method used

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  • Process parameter setting method for roll straightening machine for small-batch multi-specification plate products
  • Process parameter setting method for roll straightening machine for small-batch multi-specification plate products
  • Process parameter setting method for roll straightening machine for small-batch multi-specification plate products

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Embodiment Construction

[0042] The present invention is 10 meters, 2 meters, 0.3 meters certain Q345 metal plates with length, width and thickness respectively as an example to illustrate the implementation process.

[0043] 1. First, through the temperature sensor set in front of the straightening machine, measure the value of the plate to be straightened in different areas of the entire plate, in this case, it is 500 to 600 degrees. According to the temperature range, by querying the material performance database (data obtained through mechanical performance tests), and assigning the yield strength of the material according to the temperature every 10°C, σ can be obtained S , and elastic modulus E are shown in the table below.

[0044]

[0045] 2. Measure the thickness of the plate with the thickness gauge in front of the straightening machine to determine the range of thickness difference of the plate, and measure the thickness of the plate to be 30.5mm to 29.5mm. Take the standard thickness val...

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Abstract

The invention discloses a process parameter setting method for a roll straightening machine for small-batch multi-specification plate products, and belongs to the field of plate straightening. The process parameter setting method is characterized by comprising the following steps of 1. determining the temperature difference range of plates, and determining the material yield strength and the elasticity modulus at a temperature every a fixed value; 2. determining the thickness difference of the plates, that is, a standard thickness, the maximum thickness value and the minimum thickness value; 3. constructing a straightening process description space comprising S2, SN-1, B1 and BN, and traversing all available process combinations in the space; 4. when a group of S2, SN-1, B1 and BN is given, determining the position values of N straightening rolls according to a straightening equipment structure; 5. calculating the residual curvatures for the plates with specific materials and dimensions according to the related continuous bending algorithm for roll straightening; 6. with regard to fixed-point values in different temperature ranges and fixed points in different thickness ranges, obtaining different residual curvatures C under certain process of S2, SN-1, B1 and BN; 7. determining the maximum residual curvature C in the different residual curvatures C to be the residual curvatureCR under the straightening process; and 8. replacing the straightening process to obtain a new residual curvature CR, and taking the minimum value of all the residual curvatures CR as the optimal residual curvature CF, wherein the S2, SN-1, B1 and BN corresponding to the CF are the optimal process.

Description

technical field [0001] The invention belongs to the technical field of plate straightening, and in particular relates to a method for setting process parameters of a roller straightening machine for small-batch and multi-standard plate products. Background technique [0002] At present, in the production of metal sheets, especially various special metal sheets, small batches with multiple specifications have become an important point in the production of sheet metal products. The process parameters of small batches and multi-specification plate products change greatly during the production process of the rolling production line. There are temperature differences and thickness differences between single batches and single plate products, which makes it difficult to set the process parameters of the roller leveler. As a result, the traditional general straightening process setting method has been unable to meet the production requirements. Contents of the invention [0003]...

Claims

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Application Information

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IPC IPC(8): B21D1/02
Inventor 王效岗胡鹰程艳郝建军闫建云郝玺张哲
Owner TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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