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Water-bath type sterilizer temperature reduction control method

A control method and sterilizer technology, applied in the field of large infusion, can solve the problems of high cumulative F0 value, long duration, unfavorable for quality control of thermally unstable products, etc., to reduce the increase of related substances, shorten the cooling time, reduce Effects on the likelihood of adverse drug reactions

Active Publication Date: 2018-10-02
SICHUAN KELUN PHARMA CO LTD
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  • Summary
  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

Disadvantages of this method: there is a long duration when the temperature of the liquid medicine is between the sterilization set temperature value and 100°C, and the risk of a high cumulative F0 value is not conducive to the quality control of thermally unstable products
[0006] The current patent does not involve the temperature and pressure control method of plastic bottles, stand-up pouches and other packaging products in the cooling stage of water bath sterilization

Method used

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  • Water-bath type sterilizer temperature reduction control method

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Embodiment

[0027] Such as figure 1 Shown, a kind of water bath type sterilizer cooling control method comprises the following steps:

[0028] Pre-set sterilization temperature, cooling temperature, pressure parameter A, pressure parameter B, pressure parameter C, pressure control deviation parameters C1-C10, stage temperature setting value Tx1, stage temperature setting value Tx2;

[0029] Step S10: In the initial stage of sterilization transfer to cooling, obtain the temperature T and pressure P in the cabinet, and start timing, calculate the theoretical pressure value P1 through the formula P1=A*(T-B)+C, and calculate the theoretical pressure value P1 through the theoretical pressure value P1 and pressure Control deviation parameters C1-C10 to obtain 5 corresponding pressure upper limits respectively: pressure upper limit 1, pressure upper limit 2, pressure upper limit 3, pressure upper limit 4, pressure upper limit 5 and 5 corresponding pressure lower limits respectively: pressure low...

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Abstract

The invention discloses a water-bath type sterilizer temperature reduction control method, which relates to the large volume parenteral industry. The water-bath type sterilizer temperature reduction control method comprises the step of pre-setting a sterilization temperature, a cooling temperature, a pressure parameter A, a pressure parameter B, a pressure parameter C, pressure control deviation parameters from C1 to C10, a stage temperature set value Tx1, and a stage temperature set value Tx2. In an initial stage from sterilization to cooling, a temperature T in a cabinet and pressure P in the cabinet are obtained, timing is started, a theoretical pressure value P1 is calculated by means of a formula P1=A*(T-B)+C, five corresponding pressure upper limits and five corresponding pressure lower limits are obtained according to the theoretical pressure value P1 and the pressure control deviation parameters from C1 to C10, and slow temperature reduction is started. Through rapid output ofpressure supplementation and pressure reduction devices, relatively constant pressure in the cabinet is realized, under this condition, a cooling given value is increased to realize rapid cooling at acooling high-temperature stage. After entering a cooling low-temperature stage, a cooling device is continuously and completely turned on, and the pressure in the cabinet is continuously reduced to be constant within a reasonable range. The water-bath type sterilizer temperature reduction control method shortens the temperature reduction time of a sterilized product, and reduces a cumulative F0 value in the sterilization process.

Description

technical field [0001] The embodiment of the present invention relates to the large transfusion industry, more specifically, the embodiment of the present invention relates to a temperature control method for the cooling process of a water bath sterilizer, especially for heat-sensitive medicines in the form of plastic bottles and stand-up pouches. Temperature and pressure control methods in the cooling stage of the sterilization process. Background technique [0002] Sterilization cabinet is the core equipment for aseptic guarantee in the production process of large infusion products. Water bath sterilization is mainly a system in which the heating medium (purified water) circulates in the sterilizer, and sprays product bottles and bags to transfer heat to the internal liquid medicine for sterilization. [0003] The F0 value is an important indicator that objectively reflects the sterilization effect during the sterilization process, and is also called the measurement value...

Claims

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Application Information

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IPC IPC(8): G05D23/185
CPCG05D23/185
Inventor 叶海军谭鸿波刘文军文剑丹张贵镇李鸿剑黄斗彪高玉松姚天金徐顺柳王强彭元军沈力杨成斌蒲志勇黄科柴健翔刘杰曾德宇周刚李梦莹张莉李全兴
Owner SICHUAN KELUN PHARMA CO LTD
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