Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Processing technology for glass with super-large arc length

A processing technology and glass technology, which is applied in the processing technology field of super-large arc-length glass, can solve the problems of inability to complete tempering, affecting the quality of glass tempering, unable to complete forming or tempering, etc., and achieve the effect of ensuring bending accuracy.

Active Publication Date: 2018-12-18
合肥中科衡金工业自动化有限公司
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the glass arc length exceeds a certain limit and the temperature drops too much, the temperature gradient required for glass tempering cannot be established, and the tempering cannot be completed or the tempering quality of the glass will be affected.
Therefore, the ultra-large arc length glass cannot be formed or tempered due to the excessive temperature drop after heating; that is, the arc length of the curved tempered glass produced based on the current technology is not greater than 3600mm

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A processing technology for ultra-large arc length glass, the steps are as follows:

[0023] (1) Loading: place the flat glass on the loading section and transport it into the heating section of the furnace body by the loading roller table;

[0024] (2) Heating: Under the transmission of the heating roller group, the flat glass reciprocates along its length in the heating section, and is heated simultaneously by the upper and lower heating wires located above and below the heating roller group. The heating temperature of the middle section of the upper heating wire is higher than the heating temperature of the middle section of the lower heating wire; the temperature of the upper heating wire gradually increases from both ends to the middle, and the temperature of the lower heating wire gradually decreases from both ends to the middle;

[0025] (3) Blow forming: firstly adjust the size of the tuyere openings of the upper and lower air grilles which are located on and be...

Embodiment 2

[0031] A glass processing technology with an arc length of 5000mm (R4500mm), the steps are as follows:

[0032] (1) Loading: place the flat glass on the loading section and transfer it into the heating section by the loading roller table;

[0033] (2) Heating: Under the transmission of the heating roller group, the flat glass reciprocates along its length in the heating section, and is heated simultaneously by the upper and lower heating wires located above and below the heating roller group to make it fully softening, the heating temperature of the middle section of the upper heating wire is 720°C, and the heating temperature of the middle section of the lower heating wire is 680°C; and the heating section is divided into 7 zones, wherein the temperature of the upper heating wire gradually increases from both ends to the middle , which are 680°C, 700°C, 710°C, 720°C, 710°C, 700°C, and 680°C in sequence, and the temperature of the lower heating wire gradually decreases from bo...

Embodiment 3

[0037] A kind of arc length is the processing technology of 5000mm glass, and the steps are as follows:

[0038] (1) Loading: place the flat glass on the loading section and transfer it into the heating section by the loading roller table;

[0039](2) Heating: Under the transmission of the heating roller group, the flat glass reciprocates along its length in the heating section, and is heated simultaneously by the upper and lower heating wires located above and below the heating roller group to make it fully softening, the heating temperature of the middle section of the upper heating wire is 720°C, and the heating temperature of the middle section of the lower heating wire is 680°C; and the heating section is divided into 7 zones, wherein the temperature of the upper heating wire gradually increases from both ends to the middle , which are 680°C, 700°C, 710°C, 720°C, 710°C, 700°C, 680°C in sequence, and the temperature of the lower heating wire gradually decreases from both e...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
lengthaaaaaaaaaa
Login to View More

Abstract

The invention provides a processing technology for glass with a super-large arc length. The processing technology comprises the steps of heating and air-blowing molding. In the step of heating, plateglass performs reciprocating movement in a heating section under the transferring of a heating roller table group and is simultaneously heated by upper lower heating wires, wherein the heating temperature of the middle sections of the upper heating wires is higher than the heating temperature of the middle sections of the lower heating wires. In the step of air-blowing molding, the sizes of air openings of upper and lower air grids in a horizontal toughening furnace are adjusted so as to allow the opening size of the air opening of the upper air grid to be gradually increasing from two ends ofthe length direction of a horizontal air grid roller way to the center of the length direction and the opening size of the air opening of the lower air grid to be gradually increasing from center totwo ends; then the horizontal air grid roller way is adjusted to realize alignment with a heating roller way and an unloading roller way; then the horizontal air grid roller way, the upper air grid and the lower air grid are opened; and finally, the heated and softened glass is rapidly transferred into the horizontal air grid roller way, and is allowed to deform under the actions of the upper airgrid and the lower air grid and then to be corrected and molded. The processing technology provided by the invention can produce the glass with an ultra-large arc length of 4,000 to 5,000 mm and guarantees bending precision of the glass.

Description

technical field [0001] The invention relates to the technical field of glass processing, in particular to a processing technology of ultra-large arc length glass. Background technique [0002] Curved glass is widely used in contemporary applications and brings beautiful visual appearance, such as decorative walls, buildings, balconies, furniture, etc. Generally, the prepared flat glass is softened by heating, molded in a mold, and then annealed. With the rapid development of social industrialization, people's demand for glass continues to increase, and their requirements for glass quality continue to increase. Therefore, how to improve production efficiency while ensuring quality has become the direction of competition in the glass processing industry. [0003] At present, the glass bending process is loading-heating-bending-forming-correction-cooling-unloading, that is, the flat glass is first placed on the loading section and transported into the heating section by the lo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C03B27/012C03B27/04C03B23/035
CPCC03B23/0355C03B27/012C03B27/0404
Inventor 郭光明杨丽桦郭哲郭奕潼曹晟铭朱跃跃张胜兵
Owner 合肥中科衡金工业自动化有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products