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Vulcanized black jean garment washing process

A processing technology, technology of sulfur black, applied in biochemical fiber treatment, dry-cleaning fiber products, biochemical treatment of enzymes/microbes, etc., can solve the problems of large usage, large water environment pollution, large energy consumption, etc., and reach raw material storage sites Savings, operating environment safety, and the effect of reducing the degree of danger

Active Publication Date: 2019-08-13
FIBER CHEM BIOLOGICAL CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Due to the characteristics of dyes, the following problems exist in the washing process of sulfurized black denim: 1. Because sulfurized dyes need sulfurized alkali to be reduced first, sulfurized alkali has a smell of sulfur, so sulfurized black denim fabrics also have a smell The smell of eggs is quite unpleasant; 2. During the washing and bleaching process of vulcanized black denim, high temperature and high alkali are required, as well as a large amount of hydrogen peroxide for bleaching and desizing, which pollutes the water environment relatively; 3. Vulcanized black denim is sprayed with monkeys. Or after frying the snowflake process, the whiteness is not high, and the overall washing contrast is not obvious
[0011] The traditional vulcanized black denim washing process generally has the following problems and shortcomings. 1. The use of caustic soda and hydrogen peroxide is large. Both caustic soda and hydrogen peroxide are dangerous chemicals, and it is inconvenient to purchase raw materials, especially hydrogen peroxide. It needs to be filed and registered with relevant departments , and it is necessary to make a ledger when using it, and the competent department will regularly check the whereabouts of raw materials; 2. The processing temperature of desizing treatment is too high, the energy consumption is large, the process is not energy-saving, and the temperature is too high to cause damage to fabrics containing spandex elasticity. 3. After vulcanized black denim has been boiled, bleached, and processed by various processing techniques, some decomposed sulfur dyes will remain on the fabric, and these residual dyes will emit a smell of sulfide alkali. Very unpleasant smell, especially after heat treatment; 4. After spraying PP or frying snowflakes, the white area is difficult to clean, the whiteness is low, and the contrast between black and white is not obvious; 5. After processing, it is easy to be damaged by silicone oil, oxidation , light and other causes of yellowing

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Vulcanized black jean garment washing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] A kind of vulcanized black denim clothing washing processing technology, specifically comprises the following steps:

[0049] (1) Manual pretreatment (hand wiping cat's whiskers + sand position);

[0050] (2) Put the above-mentioned handmade jeans into an industrial washing machine, add water to 800L, the total hardness of the water is about 220ppm, and the pH value is about 7.3, and the water temperature is raised to 55°C by steam heating, and the speed is 32 rpm. Jog the washing machine forward and backward, jog back and forth 3 times, turn on and turn the industrial washing machine, add 1000g of soap oil, 800g of brightening agent BRIGHT, 100g of rinsing accelerator, 500g of anti-lost agent, keep warm and rotate for 20min, drain ; Add 1200L of water, wash at room temperature for 3 minutes, and drain; add 1200L of water, wash at room temperature for 3 minutes, and drain;

[0051] (3) Add 1000L of water, the total hardness of the water is about 220ppm, and the pH valu...

Embodiment 2

[0061] A kind of vulcanized black denim clothing washing processing technology, specifically comprises the following steps:

[0062] (1) Manual pretreatment (hand wiping cat's whiskers + sand position);

[0063] (2) Put the above-mentioned handmade jeans into an industrial washing machine, add water to 800L, the total hardness of the water is about 220ppm, and the pH value is about 7.3, and process it at 55°C with a rotation speed of 32 rpm. Machine, jog back and forth 3 times, turn on and turn the industrial washing machine, add 1000g soap oil, 400g brightening agent BRIGHT, 80g rinse accelerator, 400g anti-lost agent, rotate at constant temperature for 30min, drain liquid; add water 1200L, Wash at room temperature for 3 minutes, drain; add 1200L of water, wash at room temperature for 3 minutes, and drain;

[0064] (3) Add 1000L of water, the total hardness of the water is about 220ppm, and the pH value is about 6.9. Heat the water temperature to 35°C by steam heating, and a...

Embodiment 3

[0074] A kind of vulcanized black denim clothing washing processing technology, specifically comprises the following steps:

[0075] (1) Manual pretreatment (hand wiping cat's whiskers + sand position);

[0076] (2) Put the above-mentioned handmade jeans into an industrial washing machine, add water to 800L, the total hardness of the water is about 220ppm, and the pH value is about 7.3. The water temperature is raised to 60°C by steam heating, and the speed is 32 rpm. Jog the washing machine forward and backward, jog back and forth 3 times, turn on and turn the industrial washing machine, add 1000g of soap oil, 600g of brightening agent BRIGHT, 240g of rinsing accelerator, 800g of anti-lost agent, keep warm and rotate for 10min, drain ; Add 1200L of water, wash at room temperature for 3 minutes, and drain; add 1200L of water, wash at room temperature for 3 minutes, and drain;

[0077] (3) Add 1000L of water, the total hardness of the water is about 220ppm, and the pH value is...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a vulcanized black jean garment washing process. The vulcanized black jean garment washing process comprises the following steps of placing preprocessed jean garments into desizing solution for desizing treatment at 0-60 DEG C for 10-30 minutes, draining the desizing solution and washing the desized jean garments in clean water at room temperature; placing the desized jeangarments into enzyme solution for treatment at 30-40 DEG C for 15-60 minutes, draining the enzyme solution and washing the treated jean garments in clean water at room temperature; placing the treated jean garments in rinsing solution for treatment at 40-50 DEG C for 10-50 minutes, draining the rinsing solution and washing the rinsed jean garments in clean water at room temperature; adding dechlorinating deodorant into the rinsed jean garments for treatment at 30-40 DEG C for 5-15 minutes, draining the dechlorinating deodorant and washing the treated jean garments in clean water at room temperature; dewatering and drying the first-neutralized jean garments, spraying PP (polypropylene) solution onto the surface of the jean garments, then washing the jean garments in clean water; treating the PP-processed jean garments with hydroxylamine sulfate at 20-50 DEG C for 5-15 minutes, draining the hydroxylamine sulfate, and washing the treated jean garments in clean water at room temperature;processing, dewatering and drying the second-neutralized jean garments. Compared with the prior art, the vulcanized black jean garment washing process is environmentally friendly and safe, and the processed jean garments can be higher in performance.

Description

technical field [0001] The invention relates to the field of fabric washing, in particular to a washing process for vulcanized black denim garments. Background technique [0002] Denim clothing has always belonged to fashion clothing. A piece of ordinary jeans can show various patterns after different washing processes, such as cat whiskers, holes, fraying, tassels, embroidery and so on. Denim fabric can be divided into elastic, non-elastic, slub, mercerized, coated denim, etc., and some people can be divided into ordinary denim, combed denim, cotton denim, polyester cotton denim, slub denim, gold and silver silk striped denim, hemp cotton Denim, Tencel denim, etc. Denim fabrics are also distinguished according to different thicknesses, such as 4.5A, 6A, 8A, 11A, 12A, 13.5A, 14.5A, etc. Generally, most of the jeans worn normally are 8-12A. Denim fabric can also be divided into indigo denim, blue-black denim, vulcanized black denim, colored denim, etc. according to differen...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06L1/00D06M16/00D06M11/50D06M11/70D06M101/38
CPCD06L1/00D06M16/003D06M11/50D06M11/70D06M13/262D06M2101/38D06M2200/25
Inventor 吴浩
Owner FIBER CHEM BIOLOGICAL CHEM
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