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An automatic grouting system and grouting method applied to rice cake grouting

An automatic grouting and rice cake technology, applied in applications, piping systems, food forming, etc., can solve the problems of substandard quality of finished products, complex structure, large use restrictions, etc., and achieve the effect of improving the scope of application and applicability

Active Publication Date: 2020-06-23
ZHEJIANG SHANZHENGFANG FOOD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the fields of medicine and food, automatic grouting systems are usually used for proportioning medicines or foods with different proportions. With the gradual advancement of Industry 4.0, it is more and more important to adjust the proportioning grouting in the automatic grouting system according to customer needs. More and more important, more and more order-based production emerges as the times require, and the traditional automatic grouting system cannot independently regulate the grouting ratio according to the customer's demand ratio. The existing automatic grouting system adds too many auxiliary material control valves and pipelines when different auxiliary materials need to be added, which greatly increases the corresponding production cost and use cost, and for too many types of auxiliary materials, it is necessary to add corresponding pipes The structure is complex and occupies a large area. During the use of the existing automatic grouting system, there is a certain error between the actual running speed of the pump body used to pump the grout and the actual running speed of the pump body corresponding to the grouting ratio, resulting in The amount of grout transported by different pipelines per unit time is different from the actual required grouting amount, resulting in a large difference between the finished product obtained by grouting and the customer's demand, and the excessive deviation will cause the quality of the finished product to fail to meet the standard. Therefore, it is necessary to carry out Improve

Method used

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  • An automatic grouting system and grouting method applied to rice cake grouting
  • An automatic grouting system and grouting method applied to rice cake grouting
  • An automatic grouting system and grouting method applied to rice cake grouting

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Experimental program
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Effect test

Embodiment 1

[0032] like Figure 1-Figure 4 As shown, the present invention discloses an automatic grouting system, including a first pump 1 for pumping the main slurry fluid to the output and a second pump 4 for pumping the auxiliary slurry fluid to the output. In the specific embodiment of the invention, the first pump 1 and the second pump 4 are set between the first pump 1 and the second pump 4 for controlling the input grout ratio value. The first pump 1 and the second pump 4 pump the main slurry fluid and auxiliary materials according to the selected grout ratio value. Slurry fluid control proportioning components.

[0033] By adopting the above-mentioned technical scheme, a control proportioning component is provided between the first pump 1 and the second pump 4, and the user can input the required proportioning value between the main slurry fluid and the auxiliary material slurry fluid in the control proportioning component , to determine the relative fluid specific gravity betwe...

Embodiment 2

[0043] like Figure 1-Figure 4 As shown, the present invention also discloses a grouting method for an automatic grouting system that conforms to Industry 4.0 and is used for grouting according to customer needs and is stable and efficient in grouting. In a specific embodiment of the present invention, the following steps are included:

[0044] 1), start operation: the first pump 1 and the second pump 4 are in the closed state, and the total amount of grouting and the ratio are set on the control board 7;

[0045] 2), running grouting: the control board 7 sends an electric signal to the first controller 3, and the first controller 3 controls the first motor 2 to run at a set speed, and at the same time, the first controller 3 sends an electric signal to the second controller 6 and the second controller 6 controls the second motor 5 based on the signal to operate according to the proportion of the grouting proportion value set on the control board 7, and pumps the main slurry f...

Embodiment 3

[0052] like Figure 5 and Image 6As shown, the present invention discloses the application of the production of rice cake simultaneously, as article serial number is 1007-6395 (2014) 02-0052-03, and name is called in the research of new technology and equipment of rice cake industrial production, discloses the production of traditional rice cake. Production process, technological process: kneading paste→fermentation→deploying→steaming→finished product, among which (1) kneading paste: Baizuan rice cake premix powder is directly added to water, stirred evenly, put into a container, covered with a lid or covered with plastic wrap . (2) Fermentation: place the stirred rice milk in an environment of 30-35° C., and ferment for 12-15 hours. (3) Blending: Put the fermented rice milk into sugar and aluminum-free double-effect baking powder, stir evenly, and pour it into a steaming plate or mold. (4) Cooking: Cook in boiling water and high heat, according to the size of the volume, ...

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Abstract

The invention relates to an automatic grouting system and a grouting method for rice cake grouting, comprising a first pump (1) for pumping the main slurry fluid to the output part and a first pump (1) for pumping the auxiliary material slurry fluid to the output Part of the second pump (4), between the first pump (1) and the second pump (4) is set for input grouting ratio value to control the first pump (1) and the second pump (4) by selecting A control ratio component for pumping main grout fluid and auxiliary grout fluid with a fixed grout ratio value. A control proportioning component is provided between the first pump (1) and the second pump (4), and the user can enter the required proportioning value between the main slurry fluid and the auxiliary material slurry fluid in the control proportioning component. Determine the relative fluid specific gravity between the main slurry fluid and the auxiliary slurry fluid pumped by the first pump (1) and the second pump (4), compared with the existing technology, it is in line with Industry 4.0 about intelligence for user groups to make independent choices The definition of regulation has broad application prospects.

Description

technical field [0001] The invention relates to an automatic grouting system, which can be used for grouting in fields such as medicine and food. Background technique [0002] The so-called Industry 4.0 (Industry4.0) is a division based on different stages of industrial development. According to the current consensus, Industry 1.0 is the era of steam engines, Industry 2.0 is the era of electrification, Industry 3.0 is the era of informationization, and Industry 4.0 is the era of using information technology to promote industrial transformation, that is, the era of intelligence. The so-called Industry 4.0 in Germany is It refers to the use of the Internet of Things information system (Cyber—Physical System referred to as CPS) to digitize and intelligentize the supply, manufacturing, and sales information in production, and finally achieve fast, effective, and personalized product supply. In the fields of medicine and food, automatic grouting systems are usually used for prop...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F17D1/14F17D3/01F17D5/00A23P30/00
CPCA23P30/00F17D1/14F17D3/01F17D5/00
Inventor 黄雪梅蓝锦国
Owner ZHEJIANG SHANZHENGFANG FOOD CO LTD