Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of vermicular graphite cast iron material and its preparation method and application

A technology of vermicular graphite cast iron and ferrosilicon, which is applied in the field of vermicular graphite cast iron materials and its preparation, can solve the problems of poor comprehensive performance of vermicularity rate, obstacles to popularization and application, and large amount of additives, so as to improve the vermicular effect and facilitate vermicular chemical treatment, excellent tensile strength effect

Active Publication Date: 2021-08-06
JIANGXI JIUWANG AUTO PARTS MFG CO LTD
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In current vermicular graphite cast iron, the vermicularizer and inoculant are directly put into the bottom of the pouring treatment ladle during casting. This method has a low utilization rate of the alloy, a large amount of additives, and high processing costs. Trouble, the most important thing is that the creeping rate is low, which cannot meet the requirement of creeping, and the cast iron that does not meet the requirements needs to be returned to the furnace for resmelting, which increases the casting cost. The reasons such as low and poor comprehensive performance have seriously hindered its promotion and application.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of vermicular graphite cast iron material and its preparation method and application
  • A kind of vermicular graphite cast iron material and its preparation method and application
  • A kind of vermicular graphite cast iron material and its preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A vermicular graphite cast iron material, including the following main components by mass percentage: 3.65% carbon, 2.34% silicon, 0.006% copper, 0.02% sulfur, 0.02% phosphorus, 0.24% manganese, and 0.056% chromium %, the balance is iron and unavoidable impurities.

[0031] A preparation method of vermicular graphite cast iron material, comprising the following steps:

[0032] Step 1: Weigh steel scrap, recarburizer, ferrosilicon and ferromanganese, add materials into the molten pool, start smelting, and obtain smelting liquid, and control the temperature of the molten pool at 1440-1450°C;

[0033] The order of feeding is 5% steel scrap, 0.75% recarburizer, 5% scrap steel, 1% ferrosilicon, 5% steel scrap, 1.25% recarburizer, 5% scrap steel, 0.83% recarburizer and the remaining scrap steel,

[0034] Step 2: Sampling and analyzing the smelting liquid in step 1, adding ferrosilicon and ferromanganese to adjust the smelting liquid to pass;

[0035] Step 3: vermicularize t...

Embodiment 2

[0046] A vermicular graphite cast iron material, including the following main components by mass percentage: 3.57% carbon, 1.93% silicon, 0.027% copper, 0.015% sulfur, 0.04% phosphorus, 0.48% manganese, and 0.06% chromium %, the balance is iron and unavoidable impurities.

[0047] A preparation method of vermicular graphite cast iron material, comprising the following steps:

[0048] Step 1: Weigh steel scrap, recarburizer, ferrosilicon and ferromanganese, add materials into the molten pool, start melting, and obtain a melting liquid, and control the temperature of the molten pool at 1380°C;

[0049] The feeding sequence is 5% steel scrap, 0.83% recarburizer, 8.3% scrap steel, 1.5% ferrosilicon, 1.25% recarburizer, 5% scrap steel, 1.25% recarburizer and the remaining scrap steel;

[0050] Step 2: Sampling and analyzing the smelting liquid in step 1, adding ferrosilicon, ferromanganese and copper to adjust the smelting liquid to pass;

[0051] Step 3: vermicularize the smelting...

Embodiment 3

[0062] A vermicular graphite cast iron material, including the following main components by mass percentage: 3.18% carbon, 2.37% silicon, 0.026% copper, 0.01% chromium, 0.02% sulfur, 0.01% phosphorus, and 0.24% manganese %, the balance is iron and unavoidable impurities.

[0063] A preparation method of vermicular graphite cast iron material, comprising the following steps:

[0064] Step 1: Weigh steel scrap, recarburizer, ferrosilicon and ferromanganese, add materials into the molten pool, start smelting, and obtain smelting liquid, and control the temperature of the molten pool at 1427°C;

[0065] The feeding sequence is 16.7% steel scrap, 0.83% recarburizer, 16.7% scrap steel, 0.83% recarburizer, 16.7% scrap steel, 0.83% recarburizer, 16.7% scrap steel, 2% ferrosilicon and the remaining scrap steel;

[0066] Step 2: Sampling and analyzing the smelting liquid in step 1, adding ferromanganese and steel scrap to adjust the smelting liquid to pass;

[0067] Step 3: vermicular...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a vermicular graphite cast iron material, which comprises the following components by mass percentage: 3.0-3.9% of carbon, 2.3-3.0% of silicon, ≤0.4% of copper, ≤0.01% of chromium, and ≤0.02% of sulfur %, phosphorus is ≤0.07%, manganese is ≤0.5%, and the balance is iron and unavoidable impurities; the vermicular graphite cast iron material of the present invention is not easy to crack, has good heat dissipation, the tensile strength is as high as 523Mpa, and the creeping rate is as high as 95%. The present invention also discloses a preparation method of the vermicular graphite cast iron material. By adopting the bag bottom flushing method, a transfer bag is placed on one side of the embankment, and the transfer bag includes a vermicular agent, an inoculant, etc., so that the obtained vermicular graphite cast iron The material performance is excellent, and the creep rate is high. The invention also provides vermicular graphite cast iron for the production of brake drums, brake discs, reducer housings or molds, so that the performance of brake drums, brake discs, reducer housings or molds is improved. Excellent, extended life.

Description

technical field [0001] The invention relates to the field of cast iron materials, in particular to a vermicular graphite cast iron material and a preparation method and application thereof. Background technique [0002] The automobile industry is the pillar industry of the national economy. Every technological progress in the automobile industry will bring significant economic and social benefits. Reducing energy consumption, reducing environmental pollution and saving limited resources are very important and urgent issues facing the development of today's automobile industry. The problem. [0003] In current vermicular graphite cast iron, the vermicularizer and inoculant are directly put into the bottom of the pouring treatment ladle during casting. This method has a low utilization rate of the alloy, a large amount of additives, and high processing costs. Trouble, the most important thing is that the creeping rate is low, which cannot meet the requirement of creeping, and...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C22C37/06C22C33/08C21C1/08
CPCC21C1/08C22C33/08C22C37/06C22C37/10Y02P10/20
Inventor 吴绍亮徐超黎志军
Owner JIANGXI JIUWANG AUTO PARTS MFG CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products