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An abnormal detection method for reciprocating machinery based on fault-free vibration signals

A vibration signal and mechanical anomaly technology, applied in the testing of mechanical parts, the testing of machine/structural parts, measuring devices, etc., can solve the problems of difficult acquisition of abnormal data and small quantity, and achieve good adaptability, simple judgment rules, Widely adaptable effect

Active Publication Date: 2021-06-08
BEIJING UNIV OF CHEM TECH
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Problems solved by technology

[0004] In order to solve the problem of abnormal early warning in the absence of fault data, the present invention provides a reciprocating mechanical abnormal detection method based on non-fault vibration signals that does not require any abnormal data, has high efficiency and good accuracy
The purpose of the present invention is to solve the problems of difficulty in obtaining abnormal data and small quantity, etc., to provide a potential space model corresponding to the normal state of reciprocating machinery based on the variational self-encoding network based on the frequency band energy percentage characteristic sequence of the full-period signal in the angle domain, An anomaly detection method based on the probability that the sample obeys the latent space distribution is used as an index to realize early warning of abnormal states such as excessive clearance of reciprocating mechanical valves

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  • An abnormal detection method for reciprocating machinery based on fault-free vibration signals
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  • An abnormal detection method for reciprocating machinery based on fault-free vibration signals

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Embodiment Construction

[0038] The method of the present invention is described in detail in conjunction with accompanying drawing and actual reciprocating mechanical cylinder head data respectively:

[0039] like figure 1As shown, a reciprocating mechanical anomaly detection method based on non-fault vibration signals, the anomaly detection process is as follows:

[0040] The first step is to use the reciprocating machinery state monitoring system to collect the vibration signal of the reciprocating machinery cylinder head and the key phase signal of the crankcase under normal conditions. An acceleration sensor is installed on the cylinder head of the reciprocating machine to collect the vibration signal of the cylinder head, and an eddy current sensor is installed at the output end of the crankcase to collect the key phase signal of the crankcase.

[0041] The second step is to intercept the full-period vibration signal in the angle domain according to the key-phase signal to form a data set under...

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Abstract

The invention relates to a reciprocating machine abnormality detection method based on a fault-free vibration signal, comprising the following steps: 1) collecting the vibration signal of the cylinder head of the reciprocating machine and the key phase signal of the crankcase; 2) intercepting the full-period vibration signal in the angle domain; 3) Transform the vibration signal into a frequency band energy percentage feature sequence; 4) Build and train the variational autoencoder network model; 5) Use the sample reconstruction probability as an indicator to detect anomalies. The research innovation and characteristics of the present invention lie in the accurate interception and preprocessing of the vibration signal of the whole cycle in the angular domain of the diesel engine and the use of variational self-encoding network to model the potential space corresponding to the normal state of the reciprocating machinery, which makes up for the dependence on fault data in the traditional fault monitoring method It avoids the design and extraction of artificial features, and is especially suitable for fault monitoring of rotating and reciprocating power machinery.

Description

technical field [0001] The invention belongs to the technical field of abnormal detection of reciprocating mechanical equipment used in armored vehicles, ship power and construction machinery, and in particular relates to a method for detecting abnormalities of reciprocating machinery based on fault-free vibration signals, which can provide early warning for abnormalities of reciprocating machinery in the absence of fault data . Background technique [0002] Reciprocating machinery is the core power equipment of armored vehicles, ship power and construction machinery, and its safe and reliable operation plays an important role in the smooth completion of military or production tasks. The vibration signal of reciprocating machinery contains a wealth of state information. In order to give early warning to the abnormality of reciprocating machinery in time, prevent further deterioration of the abnormality, and reduce the serious loss caused by malignant faults, scholars at home...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01H17/00G01M13/00G01M13/028
CPCG01H17/00G01M13/00G01M13/028
Inventor 赖岳华张进杰江志农茆志伟赵海朋
Owner BEIJING UNIV OF CHEM TECH
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