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Magnetic powder, method for producing magnetic powder, powder magnetic core, and coil part

A powder and magnetic technology, applied in the field of powder magnetic cores and coil components, can solve the problems such as the decrease of the magnetic permeability of the particle forming body

Pending Publication Date: 2021-01-29
SEIKO EPSON CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, if the thickness of the oxide film is reduced, the eddy current loss between the particles becomes large, and on the other hand, if the thickness of the oxide film is increased, the magnetic permeability of the particle compact decreases.
Therefore, there are many problems in the method of changing the thickness of the oxide film.

Method used

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  • Magnetic powder, method for producing magnetic powder, powder magnetic core, and coil part
  • Magnetic powder, method for producing magnetic powder, powder magnetic core, and coil part
  • Magnetic powder, method for producing magnetic powder, powder magnetic core, and coil part

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no. 1 approach

[0024] First, the magnetic powder of the first embodiment will be described.

[0025] figure 1 It is a cross-sectional view schematically showing one particle of the magnetic powder of the first embodiment. In addition, in the following description, one particle of magnetic powder is also called a "magnetic particle".

[0026] figure 1 The illustrated magnetic particle 1 has a core 2 , a base layer 3 provided on the surface of the core 2 , and an insulating layer 4 provided on the surface of the base layer 3 . Each part will be described below.

[0027] 1.1 Core

[0028] The core 2 is a particle containing a soft magnetic material. Examples of the soft magnetic material included in the core 2 include pure iron, Fe-Si alloys such as silicon steel, Fe-Ni alloys such as Permalloy, Fe-Co alloys such as Permalloy, sendust, etc. Examples of various Fe-based alloys such as Fe-Si-Al-based alloys, Fe-Cr-Si-based alloys, and Fe-Cr-Al-based alloys such as magnetic alloys include va...

no. 2 approach

[0083] Next, the manufacturing method of the magnetic powder of 2nd Embodiment is demonstrated.

[0084] figure 2 It is a process drawing which shows the manufacturing method of the magnetic powder of 2nd Embodiment. In addition, in the following description, to manufacture figure 1 The method shown with magnetic particle 1 is described as an example.

[0085] Such as figure 2 As shown, the manufacturing method of the magnetic powder of the second embodiment includes: a preparation step S1 of preparing particles 5 with a base layer having a core 2 and a base layer 3; and an insulating layer forming step S2 of forming the particles 5 with a base layer It is used for a film-forming treatment using a first organosiloxane compound and a second organosiloxane compound having a different basic constitutional unit from the first organosiloxane compound as raw materials. Hereinafter, each step will be described.

[0086] 2.1 Preparation process S1

[0087] First, the underlayer-...

no. 3 approach

[0121] Next, a method for producing the magnetic powder of the third embodiment will be described.

[0122] image 3 It is a process drawing which shows the manufacturing method of the magnetic powder of 3rd Embodiment. In addition, in the following description, to manufacture figure 1 The method shown with magnetic particle 1 is described as an example.

[0123] Hereinafter, the third embodiment will be described, but in the following description, the differences from the second embodiment will be mainly described, and the description of the same matters will be omitted.

[0124] The third embodiment is the same as the second embodiment except that the film formation process in the insulating layer forming step S2 is different.

[0125] Such as image 3 As shown, the manufacturing method of the magnetic powder of the third embodiment has a preparatory step S1 and an insulating layer forming step S2. Hereinafter, each step will be described.

[0126] 3.1 Preparation proc...

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Abstract

Provided are magnetic powder, a method for producing magnetic powder, a powder magnetic core, and a coil part. When the magnetic powder is used for manufacturing the powder magnetic core, the powder magnetic which is high in magnetic conductivity and easy in impedance adjustment can be manufactured. The magnetic powder includes a core portion containing a soft magnetic material, a foundation layerthat is provided at a surface of the core portion, that contains an oxide of the soft magnetic material, and that has an average thickness of 0.1 nm or more and less than 10 nm, and an insulating layer that is provided at a surface of the foundation layer, and that contains an organosiloxane compound as a main material, wherein the organosiloxane compound has a C / Si atomic ratio of 0.01 or more and 2.00 or less.

Description

technical field [0001] The present invention relates to a magnetic powder, a method for producing the magnetic powder, a powder magnetic core and a coil component. Background technique [0002] In magnetic powders used for inductors and the like, it is necessary to insulate the surface of the particles to suppress eddy current flowing between the particles. Therefore, various methods of forming an insulating coating on the particle surface of magnetic powder have been studied. [0003] For example, Patent Document 1 discloses a magnetic material composed of a particle compact. The particle compact includes a plurality of metal particles made of a soft magnetic alloy and an oxide film formed on the surface of the metal particles, and has a A junction between coatings or a junction between metal particles. In such a magnetic material, the insulating property of the particle compact is ensured by the oxide film. [0004] On the other hand, when an inductor is used in a high-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/33H01F3/08H01F27/255H01F41/02
CPCH01F1/33H01F3/08H01F41/026H01F27/255H01F1/24H01F17/062H01F27/2823H01F2017/048H01F41/0246H01F27/32Y10T428/32
Inventor 只井桃宫川拓也
Owner SEIKO EPSON CORP