A simulation welding work frame and method for boiler water-cooled wall tubes for training

A water-cooled wall tube and work frame technology, which is applied in welding equipment, welding accessories, manufacturing tools, etc., can solve the problems of differences in welding operations, low qualification rate, and large number of tubes, so as to improve welding work efficiency and reduce welding seam digging and repairing. The number of times, the effect of improving the operation proficiency

Active Publication Date: 2022-08-05
国家电网有限公司技术学院分公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] During the welder training, the welding operation is performed on the corresponding position according to the requirements of the regulations. When welding the pipe fittings, the welding operation training is carried out by connecting two pipe fittings separately, which leads to the welding operation during the training process and the on-site welding operation. big difference
[0004] The inventors found that the current boiler water wall tubes are a tube row structure in which multiple tubes are arranged side by side, the number of tubes is large, the tube diameter is small, and the distance between adjacent tubes is small, compared The welding operation of the pipe fittings is not applicable to the welding operation of the water wall pipes in the actual scene, resulting in poor welding quality and low pass rate of the boiler water wall pipes; and the welding training equipment during the training process cannot simulate the pipes on the water wall pipe site Due to the distribution of boiler water wall tubes, the welding operation training efficiency is low, and reasonable and effective simulated welding exercises cannot be carried out; in addition, during the training process, the training equipment for building simulated water wall tubes can only achieve simulated welding at a single angle. However, the direction of the water-cooled wall tubes in the actual scene is different. Therefore, the existing training equipment for simulating the water-cooled wall tubes cannot meet the needs of welding training.

Method used

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  • A simulation welding work frame and method for boiler water-cooled wall tubes for training
  • A simulation welding work frame and method for boiler water-cooled wall tubes for training
  • A simulation welding work frame and method for boiler water-cooled wall tubes for training

Examples

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Effect test

Embodiment 1

[0047] In a typical embodiment of the present disclosure, such as Figure 1-Figure 11 As shown, a training work frame for simulated welding of boiler water wall tubes is proposed.

[0048] The working frame includes a frame, a pipe row structure 2 and a rotating pair 3. The pipe row structure includes a plurality of branch pipes arranged at intervals in sequence. The first branch pipe and the last branch pipe of the pipe row structure are respectively connected to the frame through the rotating pair. In the branch pipe between the root and the last branch pipe, at least one branch pipe is cut, the cut branch pipe forms two sections arranged at intervals, and the end of the branch pipe corresponding to the cutting position is provided with a clamp;

[0049] Build a work frame dedicated to the simulated welding of water-cooled wall pipes, which can adjust the angle of the position to be operated, and set the cutting position to arrange fixtures to clamp the butt pipe to simulate...

Embodiment 2

[0071] In another exemplary embodiment of the present disclosure, as Figure 1-Figure 11 As shown, a simulation welding method of boiler water wall for training is proposed. The welding method adopts the combined welding method of manual tungsten argon arc welding bottom electrode arc welding to fill the cover surface. According to the relevant assessment regulations, the combined welding can replace the single The manual tungsten argon arc welding and electrode arc welding can learn two kinds of welding operations. After one pass, the qualification certificate of the two welding operations can be obtained, so that after the combined welding assessment, the welding skills of the welder can be applied in a wider range. , which saves costs for welder certification.

[0072] Use the training boiler water wall tube as described in Example 1 to simulate a welding work frame, including the following steps:

[0073] Adjust the relative position of the pipe row structure and the fram...

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Abstract

The present disclosure provides a simulated welding work frame and method for a boiler water-cooled wall tube for training, and relates to the field of welding teaching aids. The racks are respectively connected by rotating pairs, at least one branch pipe is cut in the branch pipe between the first and the last branch pipe, and the cut branch pipe forms two sections arranged at intervals, and the end of the branch pipe corresponding to the cutting position is set. There are fixtures to build a work frame dedicated to the simulated welding of water-cooled wall pipes, which can adjust the angle of the position to be operated, and set the cutting position to arrange fixtures to clamp the butt pipe to simulate welding, and simulate the actual welding scene by clamping the butt pipe. It is necessary to replace the butt pipe to achieve the repeated use of the work frame to simulate the welding operation of the water-cooled wall pipe, which effectively improves the operation proficiency when welding the water-cooled wall pipe.

Description

technical field [0001] The present disclosure relates to the field of welding teaching aids, in particular to a simulated welding work frame and method for a boiler water-cooled wall tube for training. Background technique [0002] The statements in this section merely provide background related to the present disclosure and do not necessarily constitute prior art. [0003] During the training of the welder, the welding operation shall be carried out at the corresponding position according to the requirements of the regulations. When welding the pipe fittings, the welding operation training shall be carried out by means of butt joint of the two pipe fittings, which leads to the existence of the welding operation during the training process and the on-site welding operation. big difference. [0004] The inventor found that the current boiler water-cooling wall tube is a tube row structure in which multiple pipelines are arranged in parallel. The welding operation of pipe fi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/067B23K9/167B23K9/32
CPCB23K9/067B23K9/167B23K9/32
Inventor 王志红刘群赵进忠刘松善周桂萍韩旸
Owner 国家电网有限公司技术学院分公司
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