Automatic iron phosphate production device and method thereof

A production device and technology of iron phosphate, applied in chemical instruments and methods, phosphorus compounds, inorganic chemistry, etc., can solve the problems of low degree of automation, improved product quality, unfavorable production control, etc., to reduce production costs, improve production efficiency, Conducive to the effect of production control

Pending Publication Date: 2021-03-09
韶关东阳光科技研发有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, most of the current production devices rely on manual circulation and manual sampling and testing, and there are many shortcomings: they are only applicable to the previous mainstream simple process iron phosphate production process, and the production requirements cannot keep up with the newly developed complex iron phosphate production process, such as the current process A multi-step secondary aging process has been proposed, as well as the reuse of phosphorus, ammonia resources and heat resources in wastewater. The current production equipment is difficult to meet and adapt to the newly developed process and technical requirements; High dependence and low degree of automation are not conducive to improving production efficiency and increasing production costs, and manual detection has delays and increases the instability of non-detection data, which is not conducive to production control and product quality improvement
Although the above method can use cheap raw materials to produce battery-grade iron orthophosphate, its production process cannot meet the production needs of complex iron phosphate, and requires a lot of manpower, which is not conducive to production control

Method used

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  • Automatic iron phosphate production device and method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Such as figure 1 Shown is the embodiment of the ferric phosphate automatic production device of the present invention, comprises phosphorus salt dissolving tank 1, iron salt dissolving tank 2, hydrogen peroxide metering tank 3, reaction kettle 4 that the first pH meter 41 is installed, the first filter press 5. Dispersion kettle 6, primary aging kettle 7 with first thermometer 71 installed, secondary aging kettle 8 with second pH meter 81 and second thermometer 82 and second filter press 9:

[0044] The phosphorus salt dissolving tank 1, the iron salt dissolving tank 2, and the hydrogen peroxide metering tank 3 communicate with the reactor 4 through the first flow pump 11, the second flow pump 21, and the third flow pump 31 respectively; the measuring end of the first pH meter 41 extends Enter below the liquid level of reactor 4, the bottom of reactor 4 communicates with the first filter press 5 by the first washing pump 56;

[0045] The first filter press 5 is connect...

Embodiment 2

[0068] The embodiment of the production method of a kind of ferric phosphate automatic production device of present embodiment embodiment, comprises the following steps:

[0069] S10. Add ferrous sulfate heptahydrate into the iron salt dissolving tank 2, add diammonium phosphate into the phosphate salt dissolving tank 1, prepare ferrous sulfate solution and diammonium phosphate solution with preset concentrations, and transfer them quantitatively to the reaction Still 4, and add the hydrogen peroxide of setting weight in the reaction kettle 4, react to obtain the amorphous slurry;

[0070] S20. The amorphous slurry in step S10 enters the first filter press 5 for pressure filtration to obtain the first filter cake, and the first filter cake falls into the dispersion kettle 6 for dispersion to obtain the dispersed slurry;

[0071] S30. The dispersed slurry in step S20 is transferred to the primary aging tank 7 for aging to obtain a monoclinic ferric phosphate dihydrate slurry; ...

specific Embodiment approach

[0076] After setting the parameters of the batching, reaction and aging equipment, the DCS control system measures the weight of the secondary mother liquor in the iron salt dissolving tank 2 according to the iron salt second weighbridge 22, and opens the iron salt feeding pipeline 23 pneumatic electromagnetic Add 461kg of ferrous sulfate heptahydrate into the ferrous salt dissolving tank 2, and then open the ferric salt dissolving tank 2 ferrous salt mixing mechanism to prepare 1685 kg of ferrous sulfate solution with a pre-set iron content of 5.5%. The DCS control system is based on the first Weighbridge 12 measures the weight of the secondary mother liquor in the phosphate salt dissolving tank as 1157kg. Open the phosphate salt feeding pipeline 13 solenoid valve and add 220kg of ferrous sulfate heptahydrate into the phosphate salt dissolving tank 1, and prepare after opening the phosphate salt stirring mechanism. 1377kg of diammonium phosphate solution with a phosphorus cont...

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Abstract

The invention relates to the technical field of iron phosphate production, in particular to an automatic iron phosphate production device and a method thereof. The device comprises a phosphorus salt dissolving tank, an iron salt dissolving tank, a hydrogen peroxide metering tank, a reaction kettle provided with a first pH meter, a first filter press, a dispersion kettle, a primary aging kettle provided with a first thermometer, a secondary aging kettle provided with a second pH meter and a second thermometer, and a second filter press, and all processes of reaction, filtering and washing, aging, dispersing, drying and the like are controlled by a DCS control system, phosphorus and heat resources in the secondary washing liquid and the secondary mother liquid can be recycled, the technicalrequirements of a newly developed complicated iron phosphate synthesis process and energy conservation and consumption reduction can be met, automatic production of a new process and automatic monitoring of a production process can be realized, and reduction of the production cost and improvement of the production efficiency are facilitated.

Description

technical field [0001] The invention relates to the technical field of ferric phosphate production, more specifically, to an automatic production device and production method of ferric phosphate. Background technique [0002] At present, the mainstream ferric phosphate is a two-step synthesis of monoclinic phase ferric phosphate dihydrate and a one-step or two-step process to generate basic ferric ammonium phosphate products, and then enters the kiln for dehydration to obtain anhydrous ferric phosphate. With the downstream lithium iron phosphate With the further improvement of the performance requirements of iron phosphate, the iron phosphate synthesis process and detection requirements are becoming more and more complicated and diversified, and even the technical requirements of multi-step multi-stage aging process and reuse and energy saving are proposed. However, most of the current production devices rely on manual circulation and manual sampling and testing, and there a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B25/45
CPCC01B25/45
Inventor 温益凡张军吕根品
Owner 韶关东阳光科技研发有限公司
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