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Method for eliminating looseness defect of wear-resistant pump shell casting

A technology for pump casings and castings, which is applied in the field of eliminating loose defects of anti-wear pump casing castings, and can solve problems such as shrinkage cracks on the top surface of the triangular area of ​​castings, affecting the normal use of equipment, and loose defects in the triangular area that cannot be completely eradicated.

Active Publication Date: 2021-05-18
宁波茸发新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the result of these measures is that the loose defects in the triangular area cannot be completely eradicated, and sometimes even "shrinkage cracks" appear on the top surface of the triangular area of ​​the casting.
The loose defect in the triangular area of ​​the pump casing neck has always existed, but it is only a difference in size or degree. This defect directly affects the normal use of the equipment and reduces the service life of the pump casing.
Sometimes there will be a phenomenon similar to shrinkage and cracking, which will directly cause internal scrapping
The traditional method not only reduces production efficiency due to low yield, sometimes it is difficult to guarantee the delivery date, and increases production costs

Method used

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  • Method for eliminating looseness defect of wear-resistant pump shell casting

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Embodiment Construction

[0021] Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

[0022] refer to figure 1 , the present invention provides a method for eliminating loose defects of anti-wear pump casing castings, including mold making and casting, specifically;

[0023] S1, mold making, put the sand core 3 into the sand mold 2, the sand core and the sand mold are made of resin sand, which is the prior art, so it will not be described in detail in this embodiment, the outer wall of the sand core 3 and the inner wall of the sand mold 2 A cavity for casting the pump casing casting 1 is formed between them, and the first exhaust channel 201 is set on the sand mold 2, or the second exhaust channel 202 is set on the sand core 3, or the first exhaust channel 202 is set on the sand mold 2 at the same time. Exhaust channel 201 and a second exhaust channel 202 is set on the sand core 3, the head of the exhaust channel is close to the neck t...

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Abstract

The invention provides a method for eliminating the looseness defect of a wear-resistant pump shell casting. The method comprises the following steps: S1, mold modeling: arranging an exhaust passage on a sand core and / or a sand mold, enabling the head of the exhaust passage to be close to a neck triangular area of the pump shell casting, and enabling the tail of the exhaust passage to extend out of the sand core or the sand mold; and S2, conducting casting: injecting molten iron into a cavity, wherein gas generated by a core in a neck triangular area of the pump shell casting is exhausted from an exhaust channel, and the looseness defect generated during solidification as the gas in the neck triangular area is too much and exhausted gas is not timely enters the molten iron is avoided. According to the method for eliminating the looseness defect of the wear-resistant pump shell casting, the exhaust channel is formed in the neck triangular area, so that gas of molten iron on the mold and the core is exhausted from the exhaust channel, and the looseness defect generated during solidification as the gas enters the molten iron is avoided; and meanwhile, the sand core mold is baked and heated, so that the gas forming amount of the sand core is reduced, the looseness defect is further eliminated, and the casting quality is improved.

Description

technical field [0001] The invention relates to a casting method, in particular to a method for eliminating loose defects of an anti-wear pump shell casting. Background technique [0002] The traditional understanding in the industry is that the triangular area of ​​the neck of the pump casing belongs to the geometric and physical thermal joints of the casting. It is believed that the porosity that is prone to appear in the triangular area of ​​the casting is caused by solidification and shrinkage, which belongs to shrinkage cavity shrinkage defects. Therefore, an external chiller is used in the triangular area to eliminate the thermal influence and improve the feeding efficiency of the riser, or a large-capacity feeding riser is installed on its top surface, and some people think that the pouring temperature is too high to reduce the pouring temperature. However, the result of these measures is that the loose defects in the triangular area cannot be completely eradicated, a...

Claims

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Application Information

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IPC IPC(8): B22C9/22B22C9/08B22D27/04
CPCB22C9/22B22C9/08B22D27/04Y02P10/20
Inventor 韩登峰
Owner 宁波茸发新材料科技有限公司