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Casting sand core repairing paste and preparation method thereof

A casting sand and repair paste technology, which is applied to casting molding equipment, casting molds, cores, etc., can solve the problems of easy generation of pores in castings, sand sticking in castings, pores, and difficult cleaning of castings, so as to facilitate sand cleaning and improve The effect of strength and easy operation

Active Publication Date: 2014-08-20
CHAOYANG JIACHENG REFRACTORIES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the commonly used repair pastes are mainly divided into the following types: one is made of raw materials such as engine oil and bentonite; because the engine oil contains a large amount of raw materials and produces a lot of gas, it has a large amount of gas, and the oily smoke is large during pouring. Castings are prone to defects such as pores
The other is made of phosphorus flake graphite, which is prepared by adding a binder; because phosphorus flake graphite is used as a raw material, it is easy to shell, fall off, and conduct electricity during use, so the casting is prone to sand sticking, pores, etc. after pouring. Casting defects, not suitable for automated casting lines
There is also a kind of quartz powder, which is prepared by adding binder and suspending agent. After pouring, it is easy to adhere to the surface of the casting and is not easy to collapse, resulting in difficult cleaning of the casting and defects such as sticky sand.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] (1) Dissolve 0.2 kg of cellulose completely in 2 kg of water and stir evenly to prepare a cellulose suspension;

[0027] (2) Mix 2.2 kg of sodium bentonite with 2.2 kg of water, stir and place for 24 hours, prepare sodium bentonite paste, put it into a high-speed stirring tank, add 10 kg of water and stir evenly to obtain sodium bentonite solution, add step (1) The prepared cellulose suspension is mixed evenly to obtain a sodium bentonite cellulose suspension solution;

[0028] (3) Put the suspension solution prepared in step (2), 5.1 kg of water and 3 kg of pre-gelatinized starch into the high-speed stirring tank and stir evenly, and then put 8.7 kg of 200 mesh or more washed sand (fine sand) into the high-speed stirring tank. ), 66.45 kilograms of 70-140 mesh water-washed sand, 0.1 kilograms of fatty alcohol polyoxyethylene ether and 0.05 kilograms of preservatives are stirred evenly to obtain casting sand core repair paste.

Embodiment 2

[0030] (1) Completely dissolve 0.3 kg of cellulose in 3 kg of water and stir evenly to prepare a cellulose suspension;

[0031] (2) Mix 3 kilograms of sodium bentonite with 3 kilograms of water, stir and place for 24 hours, prepare sodium bentonite paste, put it into a high-speed stirring tank, add 10 kilograms of water and stir evenly to obtain a sodium bentonite solution, add step (1) The prepared cellulose suspension is mixed evenly to obtain a sodium bentonite cellulose suspension solution;

[0032] (3) Put the suspension solution prepared in step (2), 0.7 kilograms of water and 4 kilograms of pregelatinized starch into the high-speed stirring tank and stir evenly, and then put 10 kilograms of 200 mesh or more washed sand (fine sand) into the high-speed stirring tank. ), 65 kilograms of 70-140 mesh water-washed sand, 0.5 kilograms of fatty alcohol polyoxyethylene ether and 0.5 kilograms of preservatives are stirred evenly to obtain a casting sand core repair paste.

Embodiment 3

[0034] (1) Completely dissolve 0.5 kg of cellulose in 5 kg of water and stir evenly to prepare a cellulose suspension;

[0035] (2) Mix 2 kg of sodium bentonite with 2 kg of water, stir and place for 24 hours, prepare sodium bentonite paste, put it into a high-speed stirring tank, add 7 kg of water and stir evenly to obtain a sodium bentonite solution, add step (1) The prepared cellulose suspension is mixed evenly to obtain a sodium bentonite cellulose suspension solution;

[0036] (3) Put the suspension solution prepared in step (2) and 5 kg of pre-gelatinized starch into the high-speed mixing tank and stir evenly, and then put 8 kg of 200 mesh-washed sand (fine sand) and 70 kg into the high-speed mixing tank. 70-140 mesh water-washed sand, 0.4 kilograms of fatty alcohol polyoxyethylene ether and 0.1 kilograms of antiseptic are mixed evenly to obtain a casting sand core repair paste.

[0037] The foundry sand core repair paste in Example 1 to Example 3 of the present invention does...

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Abstract

The invention relates to casting sand core repairing paste and a preparation method of the casting sand core repairing paste. The casting sand core repairing paste comprises the following components in percentage by weight: 65%-70% of washed-out sand, 8%-10% of fine sand, 3%-5% of pregelatinized starch, 2%-3% of sodium bentonite, 0.2%-0.5% of cellulose, 0.1%-0.5% of fatty alcohol-polyoxyethylene ether and the balance of water. The preparation method comprises the following steps: preparing cellulose turbid solution from the cellulose and the water; preparing sodium bentonite solution from the sodium bentonite and the water, and adding the cellulose turbid solution, so as to prepare a suspension solution; adding the prepared suspension solution, the water and the pregelatinized starch into a high-speed stirring kettle, uniformly stirring, adding the fine sand, the washed-out sand and the alcohol-polyoxyethylene ether into the high-speed stirring kettle, and uniformly stirring, so as to obtain the casting sand core repairing paste. The preparation method has the advantages that the preparation process is simple, raw materials are easily available, the gas evolution is low, pores are reduced, the repairing paste and a sand core are synchronously scattered, castings are easy to clean, and a sand adhering phenomenon is prevented.

Description

Technical field [0001] The invention relates to a foundry sand core repair paste and a preparation method thereof. Background technique [0002] The casting production process is generally divided into sand processing, modeling, core making, drying, molding, smelting, pouring, and falling sand cleaning. In actual production, about half of casting products require core making, so core making is an important part of the casting process. The use of core shooting mechanism is a highly efficient mechanized core making method, which uses compressed air as the driving force to inject the core sand into the core box at high speed to obtain a compact sand core. After the sand core is made, it is fixed in a specific position in the sand mold for pouring. After the casting is completed, the sand core is wrapped in the casting and the sand core is broken to form a cavity in the casting. [0003] In the core making process, due to the accuracy of tooling equipment, temperature control, raw an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/12
Inventor 李丽孙馨孙振生李剑
Owner CHAOYANG JIACHENG REFRACTORIES
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