647 results about "Coesite" patented technology

The invention discloses a red mud preparing sulpho-aluminate cement, which is characterized by the following: using 26%-41% red mud to take place of part of aluminium and calcium raw material and whole silica and irony raw material of regular sulpho-aluminate cement production; grinding for certain fineness; desining the C4A3S,C2S,C4AF and main mineral of cement clinker; Preparing sulpho-aluminate cement by alumina, lime carbonate, calcium sulfate and other burdens. The sulpho-aluminate cement has quick induration speed and high early strength.

The invention belongs to the technical field of coatings for lost foam, in particular to a coating for lost foam cast iron. The invention provides the coating for the lost foam cast iron, which comprises the following components (calculated as the weight): 70 portions of bauxite, 30 portions of quartz powder, 2 to 5 portions of bentonite, 0.5 to 2 portions of white latex, 0.5 to 1.0 portion of sodium carboxymethyl cellulose, 2 to 3 portions of water soluble phenolic resin, 0.5 to 2 portions of attapulgite, 2 to 5 portions of spodumene powder, 0.01 to 0.03 portion of surfactant, and 0.01 to 0.02 portion of defoaming agent. The coating has thin and even coatings and good air permeability; the surfaces of castings are smooth, clean, and level and easy to peel off, and black defects are eliminated; and the castings have level surfaces and high surface quality.

The present invention relates to dry refractory compositions having excellent thermal insulation values. The dry refractory composition also has excellent resistance to molten metal and slag. The composition comprises a lightweight filler material selected from the group consisting of perlite, vermiculite, expanded shale, expanded fire clay, expanded silica-alumina hollow spheres, vesicular alumina, sintered porous alumina, alumina spinel Stone insulating aggregate, ettringite insulating aggregate, expanded mullite, cordierite and anorthite, and a matrix material selected from the group consisting of calcined alumina, fused alumina, sintered magnesia, fused magnesia, Silicon fume, fused silica, corundum, boron carbide, titanium diboride, zirconium boride, boron nitride, aluminum nitride, silicon nitride, sialonite, titanium dioxide, barium sulfate, zircon, sillimanite Group of minerals, pyrophyllite, fire clay, carbon and calcium fluoride. The composition may also contain dense refractory aggregates selected from the group consisting of calcined clay, calcined clinker, minerals of the sillimanite group, calcined bauxite, pyrophyllite, silica, zircon, baddeleyite, cordierite , corundum, sintered alumina, fused alumina, fused quartz, sintered mullite, fused mullite, fused zirconia, sintered zirconia mullite, fused zirconia mullite, sintered magnesia, Fused magnesia, sintered spinel and fused spinel refractory clinker. The composition also contains a heat activated binder and a dust suppressant.

The invention discloses a method for producing a waterless taphole mix for a blast furnace from high-alumina waste refractory materials. The produced low-cost waterless taphole mix can satisfy the operating requirements for plugging tapholes of large and medium blast furnaces. The method comprises the selection of raw materials for production, the processing of the raw materials for production, the proportioning of the raw materials for production, and the production process. The waterless taphole mix produced by the method has the characteristics of low cost, good plasticity and sintering property, high middle-and-high-temperature strength, favorable slag and iron erosion resistance and the like, and can completely satisfy the operating requirements of large and medium blast furnaces. Compared with the existing waterless taphole mix, the cost can be reduced by 40-60%; since a great amount of waste refractory materials are used, the emission of the solid waste can be decreased, and a great amount of high-quality refractory materials such as brown corundum, premium/extra grade alumina and the like can be saved; and meanwhile, the energy consumption and the emission of carbon dioxide gas during the smelting of brown corundum and premium/extra grade alumina can be decreased.

The invention relates to a complex combination alumina-carborundum-(carbon) series amorphous fire proof material, and the formula comprises: 36 to 32 percent of 8-3mm corundum or bauxite, 18 to 26 percent of 3-1mm corundum or bauxite, 10 to 22 percent of 1-0.0088mm corundum or bauxite, 0 to 15 percent of 1-0.088mm carborundum, 0 to 3 percent of 1-0.0088 spherical asphalt, 0 to 20 percent of d90 less than 0.088mm corundum or bauxite, 0 to 20 percent of d90 less than 0.088 carborundum, 0 to 3 percent of d90 less than 0.088mm high-carbon materials, 0 to 5 percent of alpha alumina micro powder, 1 to 8 percent of alumina hydrate, 1 to 6 percent of silicon ash, 0 to 2 percent of calcium aluminate cement, 0.05 to 0.4 percent of plus super-plasticizer (polycarboxylic acids+sulfonated naphthalene formaldehyde polymer+sulfonated melamine polymer), 1 to 6 percent of plus polypropylene acid series latex and 1 to 6 percent of plus water. Compared with low-cement aluminum carborundum carbon material, the material has good anti-corrosion performance. Therefore, the service life of a kilneye of a cement kiln and a main groove slag line of a blast furnace can be prolonged when a product is combined by the complex combination alumina-carborundum-(carbon) series amorphous fire proof material instead of the cement.

The invention discloses a titanium-containing calcium aluminate-high alumina bauxite modified refractory material, as well as a preparation method and application thereof, belongs to the field of refractory materials, and adopts the technical scheme that the modified refractory material comprises 25 to 40 wt% of high alumina bauxite, 25 to 40 wt% of titanium-containing calcium aluminate, and 30 to 35 wt% of co-ground powder, and a phenolic resin binding agent which accounts for 3 to 6 wt% of the total mass of the raw materials is additionally added, wherein the co-ground powder is formed by uniformly mixing titanium-containing calcium aluminate fine powder, alpha-Al2O3 micro-powder, graphite powder, silicon carbide fine powder, graphite powder, silicon carbide fine powder, metal aluminum powder and high-temperature asphalt powder; titanium-containing calcium aluminate comprises the following ingredients by ratio: 76.21% of Al2O3, 10.6% of TiO2, 10.16% of CaO, 0.6% of Fe2O3, 1.82% of MgO, and 0.62% of SiO2. According to the invention, titanium-containing calcium aluminate being industrial slag of steelmaking is effectively recycled, so as to greatly reduce the production and manufacture cost; as titanium-containing calcium aluminate is a solid solution of calcium hexaluminate, calcium dialuminate, aluminum titanate, calcium titanate and rutile, the modified refractory material is favorable in thermal shock resistance and heat-insulating property.

Disclosed is a preparation method of a porous ceramic shell of cast titanium and titanium aluminum alloys, relating to the melt mould precise casting field. The invention solves the problem that cracks are caused when the thin-walled titanium and the titanium aluminum alloys castings are solidified and shrunk due to the large residual intensity of the present shell of cast titanium and titanium aluminum alloys. The method is as following: firstly, wax mould pressing; secondly, coating and hanging four surface layers, and the manufacturing processes of each layer are that coating and hanging coatings of the surface layer, sprinkling zirconic sand, drying in the room temperature, and then the next layer is coated and hung; thirdly, coating and hanging two transitional layers, whose differences from coating and hanging the surface layers lie in that each coated and hung transitional layer comprises a high polymer and a back coating of water latex, and bauxite sand of 50 to 70 orders is sprinkled; fourthly, coating and hanging four to eight reinforcing layers, whose differences from hanging and coating the transitional layers lie in that the bauxite sand of 30 to 40 orders is sprinkled; fifthly, coating and hanging the coatings of an outer layer , which will be dried in the room temperature; sixthly, dewaxing by high pressure steam; seventhly, roasting the shell. The invention can be widely applied in the manufacturing of the shell of titanium and titanium aluminum alloys castings for the national defense and domestic use.

The invention relates to the field of precision casting, in particular to a method for preparing a shuttering for an investment casting TiAl-based alloy with low cost and strong stability. The method comprises the following steps: preparing slurry of which flow cup viscosity is 10 to 25 seconds from Y2O3 powder of 200 to 400 meshes on granularity and silica sol according to a weight ratio of 2:1-3:1; then, coating the slurry on a wax mould, sprinkling electric melting Y2O3 sand of which sand granularity is 40 to 100 meshes on the wax mould, and drying the wax mould; preparing slurry of which flow cup viscosity is 10 to 30 seconds by adopting Al2O3 powder of 200 to 400 meshes on granularity and silica sol according to a weight ratio of 3:1-4:1, coating the second layer, sprinkling electric melting Al2O3 sand of which sand granularity is 40 to 80 meshes on the wax mould, and drying the wax mould; preparing slurry by adopting bauxite and silica sol according to a weight ratio of 3:1-4:1, and sprinkling coal gangue sand of which sand granularity is 16 to 24 meshes on the wax mould; after three layers, finally hanging the bauxite slurry, and drying the slurry; and then removing wax, and sintering the mould. The method has the advantages of simple shuttering preparation process and low cost of the shuttering, can effectively control reaction of a TiAl-based alloy cast and a shuttering surface material, reduce oxygen feeding amount of the alloy, and is suitable for casting a TiAl-based alloy cast.

A refractory ceramic Al2O3-SiC brick with high strength and low porosity is prepared through proportionally mixing high-Al alumine, white corundum, brown corundum, industrial silicon carbide, andalusite, ceramic additive, adhesive and water, stirring or grinding, die pressing, drying at 60-110 deg.C for 12-24 hr or natural drying, and calcining at 1400-1470 deg.C.

The invention discloses low-energy-consumption and low-emission cement and a preparation method and application thereof. Cement clinker mainly comprises the following minerals in parts by weight: 35-65 parts of C2S, 20-50 parts C4A3S and 5-15 parts of C4AF. A corresponding green stock consists of the following components in parts by weight: 30-60 parts of CaO, 25-35 parts of SiO, 5-35 parts of Al2O3, 1-6 parts of SO3 and 1-10 parts of Fe2O3. The cement clinker is a product which is prepared by calcining limestone, alumina and clay or sandstone and gypsum serving as raw materials at the temperature between 1,280 DEG C and 1,300 DEG C for 45-70 minutes by combining the advantages of low calcium content, low-temperature baking and high later strength of a belite mineral, low-temperature baking and high later strength of anhydrous calcium sulphoaluminate, and the like. The cement product has the advantages of excellent performance, low energy and resource consumption and low carbon dioxide emission, can play an important role in the field of construction, and has a wide application prospect.

The invention discloses belite-sulphoaluminate-ferrous aluminate cement which comprises the following components by mass percent: 38-70% of beta-C2S, 27-37% of C4A3S-(refer to the description) and 3-25% of C4AF. The invention further discloses a preparation method of the belite-sulphoaluminate-ferrous aluminate cement. The preparation method comprises the following steps: with industrial waste residue and industrial gypsum as the raw materials, mixing the raw materials with aluminous corrective addition namely bauxite or tailing bauxite, forming, performing hydrothermal reaction, crushing, calcining and grinding to obtain the belite-sulphoaluminate-ferrous aluminate cement. According to the invention, the low-carbon belite-sulphoaluminate-ferrous aluminate cement is prepared at low temperature; in addition, limestone is not used, so that no carbon dioxide is generated to increase the environmental pressure; moreover, the calcining temperature is low, so that the energy consumption is low, and the preparation method is a low-carbon and environment friendly preparation method.

The invention relates to a torpedo pot liner structure and torpedo pot used aluminum carbonized silicon carbon brick, high aluminum brick. Bottom of the torpedo pot impact part uses nonburning aluminum carbonized silicon carbon brick, most of the rest using burnt stripping resistant high aluminum brick. Material for the aluminum carbonized silicon carbon brick comprises the alumina, electro-melting corundum, carbofrax, carbite, sintered corundum, aluminum, silicon, astringent, and so on, and the high aluminum brick comprises alumina, electro-melting corundum, carbofrax, silicon, silicon powder, bindeton and paper waste liquid. It is reasonable in formulation, mature in production process, with forming no need of high temperature baking with lower production cost. Using these two kinds of bricks, using durability of the overall torpedo can basically reach synchronic feature, application over 1700 times, with good effect and significant economical benefit.

The present invention relates to a fire-resistant pouring material, its composition includes 65-70% of first-grade alumina aggregate whose grain size is less than 5 mm, 16-20% of first-grade alumina powder material whose grain size is less than 0.088 mm, 2-3% of active magnesium oxide whose grain size is less than 0.088 mm, 5-6% of sintered first-grade magnesite clinkes whose grain size is less than 0.088 mm, 5-6% of silicon dioxide micropowder, besides, 0.15-0.3% of sodium polyphosphate salt is added. Said invention utilizes the addition of active magnesium oxide in Al2O3.SiO2 series refractory material and has no cement dispersing agent so as to make the formed pouring material have high strength, good antioxidation property, good resistance of corrosion of molten refuse and good thermal stability.

The present invention relates to one kind of composite magnesia-alumina spinel/Sialon ceramic material and its preparation process. The technological scheme is that the materials including alumina ash 25-95 wt%, fine magnesia powder 0.1-2 wt%, fine bauxite chamotte 0.5-55 wt%, fine silicon powder 0-30 wt%, fine aluminum powder 0-10 wt% and fine SiO2 powder 0-50 wt%, are prepared into the composite magnesia-alumina spinel/Sialon ceramic material through mixing, forming into biscuit, sintering in nitrogen atmosphere first at 1000-1100 deg.c for 0.5-5 hr, then at 1300-1350 deg.c reached in the rate of 2-5 deg.c/min for 1-6 hr and finally at 1360-1500 deg.c reached in the rate of 2-5 deg.c/min for 2-10 hr, and naturally cooling to room temperature in nitrogen atmosphere. The present invention has waste alumina ash as main material, environment friendship and low production cost.

The present invention discloses a refractory spray castable. The castable comprises components of the following percentages by weight: 25 to 45% of alumina particle, 5 to 20% of alumina fine powder, 5 to 30% of mullite particle, 5 to 20% of mullite fine powder, 5 to 25% of corundum fine powder, 1 to 15% of calcium aluminate cement, 2 to 8% of micro silicon powder, 2 to 10% of micro alpha-Al2O3 powder, 1 to 10% of micro Cr2O3 powder, 2 to 10% of SiC powder and 0.1 to 2.5% of compound additive. The compound additive comprises a water reducing agent, an adhesive and an accelerating agent. Practice proves that the refractory spray castable has the advantages of good adhesion, small resilience rate, big thickness of die-free continuous construction, capability of on-line maintenance under proper construction conditions, good anti-corrosion properties and low manufacture and use cost.

The invention discloses a preparation method of a high-volume fly ash ceramsite proppant. The preparation method comprises the following steps: evenly mixing 20-65wt% of bauxite, 30-75wt% of fly ash, 0-5wt% of calcite powder, 0-10wt% of talcum powder, 1-5wt% of titanium dioxide, 0-20wt% of soft refractory clay and 1-5wt% of barite powder together to obtain the raw materials, putting the raw materials in a ball mill and then putting the ball mill in a closed stirring mixer for pelletizing, and adding a sodium silicate aqueous solution having the mass concentration of 10% a plurality of times while pelletizing to obtain a ceramsite blank, drying the ceramsite blank, next, carrying out autogenous grinding and rounding in a pelletizer and then sieving to obtain raw nodules, and then heating and firing the raw nodules and then cooling along with the furnace to obtain the high-volume fly ash ceramsite proppant. The fly ash replacement of the preparation method can be within the range from 30% to 75%, and the dosage of bauxite in the raw materials is obviously reduced without affecting the performance of the ceramsite proppant, so that the cost is greatly reduced and the resource consumption is reduced.

A process for synthesizing mullite by sintering high-Al powdered coal ash includes magnetic dressing for removing Fe, proportionally mixing it with high-Al alumina, pulverizing, die pressing, drying and sintering in tunnel kiln.

The invention discloses a preparation method of sulfoaluminate Belite cement. The preparation method comprises the following steps: taking industrial waste residues and industrial gypsum as raw materials, taking bauxite or bauxite tailings as a corrective material, adding water for grinding after mixing, molding, carrying out hydrothermal reaction, and then, smashing, calcining and grinding, so as to obtain sulfoaluminate Belite cement, wherein the main components of the sulfoaluminate Belite cement are C4A3S<-> and beta-C2S. According to the invention, the sintering temperature of the sulfoaluminate Belite cement is reduced through the hydrothermal reaction performed in advance, the energy consumption is reduced, the performance of the sulfoaluminate Belite cement is improved through a proper ratio and a proper technology, and the fact that the low-carbon sulfoaluminate Belite cement is prepared under low temperature; besides, limestone is not used, the generation of carbon dioxide is avoided, the environmental pressure is increased, and the energy consumption is low due to low calcination temperature; therefore, the preparation method of the sulfoaluminate Belite cement is low-carbon and environment-friendly.

The present invention relates to ceramic and refractory material technology, and is especially making process of electrofused mullite. The making process includes the following steps: 1. the waste aluminum ash pre-treating step comprising calcining waste aluminum ash at 1100 deg.c to convert partial Al into Al2O3, washing with hydrochloric acid and stoving; and 2. the electrofusing step comprising mixing aluminum ash 30-80 wt%, alum 0-50 wt% and silica 10-20 wt%, smelting in an arc furnace, cooling outside the furnace, crushing and sorting. The present invention has low production cost and can eliminate environmental pollution caused by waste aluminum ash.

The invention relates to a nanometer composite oxide ceramics binding aluminium-spinel fireproof casting material and a manufacturing method thereof. The composition of ingredients thereof is that various grades of special-class bauxite clinker, brown fused alumina, secondary white fused alumina, white fused alumina and aluminum-magnesium spinel are adopted as skeletal material; and the base material comprises plate-shaped corundum powder, calcinatory alpha-Al2O3 powder, active Al2O3 powder, aluminum-magnesium spinel powder, pure calcium aluminate cement, nanometer Al2O3-MgO composite ceramics binding agent hydrate colloid suspension bonding agent as well as various addition agents. The ingredients are mixed and stirred for making the nanometer Al2O3-MgO composite ceramics binding aluminium-spinel fireproof casting material. The fireproof casting material of the invention has excellent microstructure and mechanics performance, and also has the performances such as special slag corrosion resistance, stability of high temperature structure and high temperature resistance, and the like, is used in the entirely casting LF finery, and the service life thereof is prolonged obviously, and the development demands for effective operation of secondary refining equipment, thus providing the best service for the steal industry.

The invention provides a manufacturing method of a seal cover for an operation observation aperture on a carbon calciner fire wall. Raw materials consist of three parts of aggregate, matrix and additive. The aggregate comprises three or more components selected from: granular mullite, high aluminium corundum, bauxite chamotte, flint clay and andalusite; the matrix comprises fine-powdered mullite,bauxite chamotte, andalusite or kyanite or sillimanite, alumina, high-alumina cement, silicon micro powder and high temperature heat resistant steel fiber; the additive is a mixture comprising two ormore components selected from sodium tripolyphosphate, sodium hexametaphosphate, CMC, FDN and sodium lignosulfonate. The manufacturing method includes steps of: proportioning raw materials; mixing bya mixer; adding water with stirring; putting into a die; partitioning into blocks and moulding; carrying out natural maintenance; and drying at 110 DEG C-300 DEG C for 24-48h. The invention has beneficial effect that the seal cover produced by the method has excellent physical and chemical performance indexes, such as high high-temperature flexural strength, good thermal shock stability and refractoiness under load.

The invention discloses a kind of premelt-type, low-melting point, calcium aluminate complex desulfurizing agent and its preparation method, which is prepared according to the below components and proportion (weight): aluminum alum earth (calculated according to the Al2O3 content) 30-60%, and calcium oxide 40-70%. In advance perform passivating treatment on calcium oxide, then mix all the components according to the required proportion, then smelt them in the electric stove or the reflecting stove, then cool them, and by crashing, prepare the particle-shape or powder-shape desulfurizing agent. By the premelting treatment, the melting point of desulfurizing agent lowers to 1250-1400 centigrade, which obviously raises its desulfurizing rate in the molten iron molten steel and shortens the reactive time and production cycle.