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Injection molding process of foamed multicolor material

A process and foaming agent technology, applied in the field of injection molding of foamed multi-color materials, can solve the problems of preform deformation, cumbersome procedures, and slow down the injection molding process, so as to speed up the injection molding process, optimize the injection molding quality, and reduce heat. Dissipated effect

Inactive Publication Date: 2021-07-23
银川网曌科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The injection molding process in the above technical solution needs to go through preform forming, preform transfer and heating and foaming. The intermediate preform transfer process is relatively cumbersome, which slows down the injection molding process. In addition, there are many external factors during the preform transfer process. Influenced by uncertain factors, it is easy to cause preform deformation

Method used

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  • Injection molding process of foamed multicolor material
  • Injection molding process of foamed multicolor material
  • Injection molding process of foamed multicolor material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] see figure 1 , an injection molding process of a foamed multi-color material, comprising the following steps:

[0051] Step 1. The polymer melt and the foaming agent are mixed, and the microcellular foaming injection molding machine mixes the foaming agent evenly into the polymer melt, and maintains a high-pressure environment; at the same time, after the special-shaped mold is closed and sealed, it is filled with high pressure

[0052] gas;

[0053] Step 2, forming the preform, injecting the mixed system of polymer melt and foaming agent into the special-shaped mold, and cooling under pressure to obtain the preform 6;

[0054] Step 3, heating and foaming to soften the preform 6 and start foaming; the polymer melt foams and expands;

[0055] Step 4. Cooling. After the foaming and expansion is completed, the mold is cooled to room temperature, and finally the mold is opened to obtain the final product 10 .

[0056] This scheme omits the original billet transfer step, ...

Embodiment 2

[0064] see figure 1 , an injection molding process of a foamed multi-color material, comprising the following steps:

[0065] Step 1. The polymer melt and the foaming agent are mixed, and the microcellular foaming injection molding machine mixes the foaming agent evenly into the polymer melt, and maintains a high-pressure environment; at the same time, after the special-shaped mold is closed and sealed, it is filled with high pressure

[0066] gas;

[0067] Step 2, forming the preform, injecting the mixed system of polymer melt and foaming agent into the special-shaped mold, and cooling under pressure to obtain the preform 6;

[0068] Step 3, heating and foaming to soften the preform 6 and start foaming; the polymer melt foams and expands;

[0069] Step 4. Cooling. After the foaming and expansion is completed, the mold is cooled to room temperature, and finally the mold is opened to obtain the final product 10 .

[0070] This scheme omits the original billet transfer step, ...

Embodiment 3

[0079] see figure 1 , an injection molding process of a foamed multi-color material, comprising the following steps:

[0080] Step 1. The polymer melt and the foaming agent are mixed, and the microcellular foaming injection molding machine mixes the foaming agent evenly into the polymer melt, and maintains a high-pressure environment; at the same time, after the special-shaped mold is closed and sealed, it is filled with high pressure

[0081] gas;

[0082] Step 2, forming the preform, injecting the mixed system of polymer melt and foaming agent into the special-shaped mold, and cooling under pressure to obtain the preform 6;

[0083] Step 3, heating and foaming to soften the preform 6 and start foaming; the polymer melt foams and expands;

[0084] Step 4. Cooling. After the foaming and expansion is completed, the mold is cooled to room temperature, and finally the mold is opened to obtain the final product 10 .

[0085] This scheme omits the original billet transfer step, ...

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Abstract

The invention discloses an injection molding process of a foamed multicolor material, and belongs to the field of injection molding process. The injection molding process of the foaming multicolor material comprises the following steps: mixing of a polymer melt and a foaming agent: uniformly mixing the foaming agent with the polymer melt through a microcellular foaming injection molding machine, and keeping a high-pressure environment; forming of a preformed blank: injecting the mixed system of the polymer melt and the foaming agent into a special-shaped mold, and performing pressure maintaining and cooling to obtain the preformed blank; heating and foaming: starting foaming after softening the preformed blank; foaming and expanding the polymer melt; and cooling: after foaming and expansion, starting to cool the mold to room temperature, and finally, opening the mold to take a part to obtain a final finished product. According to the scheme, the original step of transferring the preformed blank is omitted, heating and foaming treatment is directly carried out after the preformed blank is formed, the preformed blank does not make contact with the outside before foaming, the influence of external uncertain factors is avoided, by deleting the working procedures, the injection molding process is accelerated, and the injection molding quality can be optimized.

Description

technical field [0001] The present invention relates to the field of injection molding technology, more specifically, relates to a kind of injection molding technology of foaming multi-color material. Background technique [0002] Microcellular foamed plastics are defined as polymer materials with a cell size of 1-10 μm, a cell density of 109-1010 cells / cm3, and a closed-cell structure. The main design idea of ​​this material is: when the size of the cell in the plastic is smaller than the crack inside the material, the existence of the cell will passivate the original crack tip of the material, which is beneficial to prevent the crack from expanding under stress, so that the material The mechanical properties are improved. Since the advent of microcellular foam injection molding technology for more than 30 years, although it has received widespread attention in the fields of automobiles, home appliances, aerospace, and biomedicine, there is still a technical problem in thi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C44/18B29C44/34B29C44/42B29C44/58
CPCB29C44/18B29C44/3423B29C44/421B29C44/58
Inventor 俞宏霞
Owner 银川网曌科技有限公司
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