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Single layer polymer films and electronic devices

A polymer film and single-layer technology, applied in printed circuits, electrical components, circuit substrate materials, etc., can solve the problems of difficult covering layers, low gloss, limiting the total thickness of multi-layer covering layers, etc.

Pending Publication Date: 2021-09-28
DUPONT ELECTRONICS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] As electronic devices and their electronic components become thinner and more compact, the challenge of forming overlays with both low gloss and low color becomes more difficult
In some cases, the need for thinner cover layers limits the use of matting agents (which may have a particle size on the order of film thickness) and limits the total thickness of the layers in a multilayer cover layer

Method used

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  • Single layer polymer films and electronic devices
  • Single layer polymer films and electronic devices
  • Single layer polymer films and electronic devices

Examples

Experimental program
Comparison scheme
Effect test

example

[0127] testing method

[0128] CIE L*, a*, b* color

[0129] use Color measurements were performed in reflectance (including specular) mode with an XE dual-beam spectrophotometer (Hunter Associates Laboratory, Inc., Reston, VA). Instruments were standardized before each use. Color data from the instrument is reported as L*, a*, b* in the CIELAB 10° / D65 system. An L* value of 0 is pure black, while an L* value of 100 is pure white. Typically, a 1 unit difference in L* value is discernible to the eye.

[0130] Refractive index

[0131] use A model 2010 prism coupler (Metricon Corporation, Pennington, NJ) used a laser wavelength of 633 nm (632.8 nm) for refractive index measurements. Instruments were benchmarked before each use. Refractive index measurements were performed in transverse electrical mode to report the in-plane refractive index of the film.

[0132] gel fraction

[0133]The polyimide gel fraction is measured using the Soxhlet extraction method ...

example 3

[0163] For the polyamic acid (PAA) solution of Example 3 (E3) with a monomer composition of CBDA 0.6 / 6FDA 0.4 / / TFMB 1.0, to a 72 L nitrogen purged resin kettle, 2.268 kg of trifluoromethyl-benzidine was added (TFMB, Seika Corp., Wakayama Seika Kogyo Co., Ltd., Japan) together with 32.191 kg of DMAc. 1.252 kg of 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA, Daikin USA, Decatur, Ala. America Incorporated, Decatur, AL)) and 0.829 kg of cyclobutane dianhydride (CBDA, Wilshire Technologies, Princeton, NJ). The reaction mixture was maintained at 40°C during these additions. The polymer was polymerized ("processed") to 12 poise using a small addition of 6FDA powder.

[0164] For E3, to prepare a substantially imidized polyimide solution (polyimide amic acid solution), an additional 2.787 kg of DMAc was added and stirred for 60 minutes. 1.65 kg of β-picoline and 1.808 kg of acetic anhydride were combined with the PAA solution. The reaction mixture was heated to 80 °C fo...

example 4

[0168] For the polyamic acid (PAA) solution of Example 4 (E4) with BPADA 1.0 / / 3,4-ODA 1.0 monomer composition, to a 300 ml beaker in a nitrogen purged glove box, 5.56 g of 3,4 -Oxydiphenylamine (3,4-ODA, Seika Corp., Wakayama Seika Kogyo Co., Ltd., Japan) together with 180 g of DMAc. 14.415 g of BPADA was added in three equal portions at three 5-10 minute intervals. The reaction mixture was maintained at 40°C during these additions. Keep the reaction at 40 °C overnight until the weight average molecular weight M w =184,000 g / mol with a dispersity of 2.00.

[0169] For E4, to prepare a substantially imidized polyimide solution (polyimide amic acid solution), 10.34 g of β-picoline and 11.33 g of acetic anhydride were combined with the PAA solution. The reaction mixture was stirred at 40°C for 30 minutes, then heated to 80°C for 3 hours to imidize the solution. 200 g of the room temperature polymer solution was poured into 600 ml of methanol in a blender and stirred rapidly...

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Abstract

In a first aspect, a single layer polymer film includes 60 to 99 wt % of a crosslinked polyimide, having a gel fraction in the range of from 20 to 100% and a refractive index of 1.74 or less, and 1 to 40 wt % of a colorant. A surface of the single layer polymer film has been textured and has a maximum roughness (Spv) of 6 [mu]m or more, an L* color of 30 or less and a 60-degree gloss of 15 or less. In a second aspect, a coverlay for a printed circuit board includes the single layer polymer film of the first aspect. In third and fourth aspects, processes are disclosed for forming a single layer polymer film including a crosslinked polyimide film including a dianhydride and a diamine.

Description

technical field [0001] The field of the disclosure is single layer polymer films, cover layers and electronic devices, and methods of forming the same. Background technique [0002] The industry increasingly expects polyimide films for electronic applications to be matte in appearance, have specific color, durability to handling and circuit processing, and when used as a cover layer, provide safety from Undesired visual inspection of electronic components protected by cover layers. The single layer matte glossy film does not have an L* color of less than 30, providing the deep, rich saturated color desired by the industry. Typically, as the amount of matting agent increases, the color of the film becomes weaker. The effect of the increased surface roughness from the matting agent is a dilution of the pigment color, making it appear lighter and less saturated. This is caused by the dilution of the diffuse reflection (in the case of perceived pigment color) by the increased...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L79/08C08K3/04C08J5/18C08G73/10H05K1/03
CPCC08J5/18C08G73/1067C08G73/1007C08G73/1071C08G73/1039H05K1/0373C08J2379/08C08K3/04C08G73/1042C08G73/1078C08L79/08C08G73/1032C08K5/0025C08K5/17C08L2203/16C08G73/1028C08J2333/24C08L2203/206
Inventor H·A·阿里德德格鲁T·E·卡内J·C·约翰逊鞠琳M·T·卡斯尼L·马克劳林G·斯拉温斯基
Owner DUPONT ELECTRONICS INC