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MIcroporous polyolefin film

A technology of polyolefin microporous membrane and polyolefin resin, applied in the field of polyolefin microporous membrane, can solve the problems of reduced membrane strength, low membrane strength, uneven surface pore structure, etc.

Inactive Publication Date: 2001-05-09
ASAHI KASEI E-MATERIALS CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this microporous membrane is obtained by utilizing a solid-liquid phase separation mechanism, and therefore produces the following problems: the same as the microporous membrane described in Comparative Example 2 later, the microporous membrane only has a dense pore structure and does not Therefore, the permeability is low, or the increase in the porosity of the microporous membrane greatly reduces the strength of the membrane
Due to the presence of a large number of thick large fibrils, the surface pore structure is not uniform, resulting in uneven permeability
The microporous membranes described in the above references also suffer from low membrane strength

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0141] 40 parts by weight of high-density polyethylene (weight average molecular weight 250,000, molecular weight distribution 7, density 0.956), 0.3 parts by weight of 2,6-di-tert-butyl-p-cresol were mixed in Henschel Dry mix in an oven and feed into a 35mm twin-screw extruder. Then 60 parts by weight of bis(2-ethylhexyl) phthalate was added to the extruder, followed by melt-kneading at 230°C. The kneaded product was extruded onto a cooling roll whose surface temperature was controlled at 40°C, and passed through a coat hanger die to obtain a sheet having a thickness of 1.8 mm. Subsequently, use a tenter and simultaneous biaxial stretching machine to stretch the sheet 7 times × 7 times in advance, and then soak it in 2-butanone to extract and remove phthalic acid bis(2- ethylhexyl) ester. Subsequently, the adhering 2-butanone was removed by drying, and then the thus-treated sheet was subjected to 1.3-fold extraction in the width direction and stretched to obtain a microporo...

Embodiment 2

[0143] In the same manner as in Example 1, except that the ratio of post-extraction stretch in the width direction was changed to 1.7 times, a microporous membrane was obtained. As shown in Table 1, the resulting microporous membranes had very high permeability without loss of high penetration. Figure 5 and Figure 6 showing the surface structure of the microporous membrane observed with a scanning electron microscope, Figure 7 Shows the cross-sectional structure of the microporous membrane observed with a scanning electron microscope. The obtained microporous membrane has a uniform porous structure containing highly dispersed microfibers, and the inner layer part is rougher than the surface layer part.

Embodiment 3

[0145] 40 parts by weight of high density polyethylene as described in Example 1 and 0.3 parts by weight of 2,6-di-tert-butyl-p-cresol were dry mixed in a Henschel mixer and added to a 35 mm in a twin-screw extruder. Then 60 parts by weight of bis(2-ethylhexyl) phthalate was added to the extruder, followed by melt-kneading at 230°C. The kneaded product was extruded onto a cooling roll whose surface temperature was controlled at 25°C, and passed through a coat hanger die to obtain a sheet having a thickness of 1.8 mm. Subsequently, use a tenter and simultaneous biaxial stretching machine to stretch the sheet 7 times × 7 times in advance, and then soak it in dichloromethane to extract and remove phthalic acid bis (2-ethylhexyl) ester. Subsequently, the adhered methylene chloride was removed by drying, and the thus-treated sheet was stretched 1.8 times in the width direction with a tenter stretcher and thermally relaxed by 50% in the width direction to obtain microporous membr...

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Abstract

The present invention provides a polyolefin microporous membrane having a surface structure comprising fine spaces formed by partitioning micro-fibrils and a network formed by uniform dispersion of said micro-fibrils, wherein the average diameter of the micro-fibrils is 20 to 100 nm and the average distance between the micro-fibrils is 40 to 400 nm; and a process for producing said poly-olefin microporous membrane.

Description

technical field [0001] The present invention relates to a polyolefin microporous membrane suitable for use as a battery separator in various cylindrical batteries, rectangular batteries, thin batteries, button batteries, electrolytic capacitors, etc., and the preparation of the polyolefin microporous membrane method. technical background [0002] Microporous membranes have been used as materials for filter media in water purifiers and the like, various separation membranes, gas-permeable housings, battery separators, electrolytic capacitors, and the like. In recent years, there has been an increasing demand for the application of microporous membranes in secondary lithium-ion batteries, and with the increase in energy density of batteries, battery separators are required to have higher operating characteristics. [0003] Since electrolytes and chemicals, such as anode and cathode active materials, are used in secondary lithium ion batteries, polyolefin-type polymers are gen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D67/00B01D69/02B01D71/26H01M50/417H01M50/489H01M50/491
CPCY02E60/12B01D67/003B01D69/02B01D71/26B01D2323/20B01D67/0027H01M2/162Y02E60/10H01M50/44H01M50/417H01M50/491H01M50/489B01D71/261
Inventor 宝珠山和泉近藤孝彦
Owner ASAHI KASEI E-MATERIALS CORPORATION