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Composite organic-inorganic material and its production process

An inorganic composite material and organic technology, which is applied in the field of manufacturing organic-inorganic composite materials and organic-inorganic composite materials, can solve the problems such as the inability to fully improve the adhesion between the light transmission layer and the substrate, and achieve the effect of excellent light transparency

Inactive Publication Date: 2007-05-30
SANYO ELECTRIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] However, the methods proposed in the above-mentioned two gazettes have a problem in that the adhesion between the light-transmitting layer and the substrate cannot be sufficiently improved.

Method used

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  • Composite organic-inorganic material and its production process
  • Composite organic-inorganic material and its production process
  • Composite organic-inorganic material and its production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0112] The above coating solutions 5, 4, 3, 2 and 1 were applied to the quartz glass substrate in the order shown to form a laminated material in which five layers of thin films composed of each organic-inorganic composite material were laminated. Each coating solution was applied by spin coating. The thickness of each layer after drying is intended to be 2 microns. The thickness of each layer is controlled by the rotation speed of the substrate in the spin coating step. Each coating solution was applied and then dried in an electric oven at about 110° C. for 1 hour. Since 5 layers of film were laminated, the sample was dried 5 times in the electric oven in total.

[0113] Fig. 4 is a graph showing changes in Si element concentration in the laminated material formed as described above. Si element concentration was determined by secondary ion mass spectrometry (SIMS). In FIG. 4, the distance from the surface of the substrate is shown on the abscissa. FIG. 4 confirms that i...

Embodiment 2

[0116] In the same manner as in Example 1, coating solutions 5, 4, 3, 2 and 1 were applied in the order shown on a quartz glass substrate (refractive index: 1.46) to form a laminated material. However, in Example 2, the respective layers were formed with a thickness of 20, 10, 5, 3 and 22 micrometers, respectively.

[0117] Fig. 5 shows the variation curve of the refractive index of the laminated material of Example 2 according to the thickness direction.

[0118] As shown in FIG. 5, this laminate has a gradient profile in which the refractive index gradually decreases from the substrate to the surface of the laminate.

[0119] As shown in Fig. 6, this laminated material can be used as a gradient index type planar optical waveguide. Referring to FIG. 6 , the laminated material 4 is placed on a quartz glass substrate 3 . The laser light 5 enters the end surface of the layer having a lower refractive index close to the base material 3 in the laminated material 4 . Near the en...

Embodiment 3

[0124] Coating solutions 5, 4, 3, 2, 1, 2, 3, 4 and 5 were applied in the order shown on the quartz glass substrate on which these thin films were laminated.

[0125] Each coating solution was applied and dried in the same manner as in Example 1. The thickness of each layer after drying is predetermined to be 2 microns. The stacked 9 films form a total of one stack.

[0126] Fig. 9 is a variation curve of the concentration of Si element in the thickness direction of the laminated material, and the concentration is measured by SIMS. As shown in FIG. 9 , in the middle of the laminated material, the concentration of Si element is the highest, and the concentration of the element first increases and then decreases in the thickness direction of the laminated material. Therefore, the refractive index first decreases and then increases.

[0127] As shown in Figure 9, regions with a thickness of about 1 micron are formed at positions 1, 3, 5, 7, 9, 11, 13, 15 and 17 microns away fr...

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Abstract

A method of producing an organic-inorganic composite material formed from an organic polymer and a metal alkoxide, comprising the steps of polycondensating the metal alkoxide through hydrolysis until the unreacted metal alkoxide is reduced to 3 vol. % or less, and mixing it with the organic polymer to form the organic-inorganic composite material. By laminating such organic-inorganic composite materials, the resulting laminate is provided with a concentration gradation wherein the metal element of the metal alkoxide is increased or decreased from one side to the other side of the laminate.

Description

technical field [0001] The present invention relates to a method for producing an organic-inorganic composite material formed of an organic polymer and a metal alkoxide, an organic-inorganic composite material produced by this method, and a laminated material thereof. technical background [0002] Inorganic materials such as metals and ceramics have excellent heat resistance, mechanical strength, electrical properties, optical properties, chemical stability, etc., and are widely used in industry by utilizing these properties. However, these materials are generally high in brittleness and rigidity, and their applications are limited due to the high temperature required for machining or mechanical treatment when they are processed into the desired shape. [0003] On the other hand, organic polymers have excellent processability and flexibility, so they can be easily processed into desired shapes. However, organic polymers are inferior to inorganic materials in terms of heat r...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L39/06C08L69/00C08L33/12C08K5/057
Inventor 蔵本庆一伊豆博昭山野耕治平野均
Owner SANYO ELECTRIC CO LTD