Dispensing and bale discharging computer control method in aluminium casting

A control method and computer technology, applied in the direction of calculation, casting equipment, manufacturing tools, etc., can solve problems such as calculation errors, broken furnaces, and the quality of finished aluminum that cannot be said to be accurate ingredients, so as to reduce the amount of tasks, concentrate the grade and be precise, Avoid illegibility and misreading effects

Inactive Publication Date: 2006-02-22
GUIZHOU BRANCH CHINA ALUMINUM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Most of the current aluminum casting production relies on manual batching calculations. It is inevitable that there will be calculation errors in the calculations, which will lead to furnace destruction accidents. Many batching workers even rely solely on experience to calculate the batching ingredients. It is impossible to talk about accurate ingredients and quality of finished aluminum control
In manual packing, besides calculation errors, there are writing errors that can also cause furnace damage

Method used

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  • Dispensing and bale discharging computer control method in aluminium casting
  • Dispensing and bale discharging computer control method in aluminium casting
  • Dispensing and bale discharging computer control method in aluminium casting

Examples

Experimental program
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Effect test

Embodiment 1

[0037] A complete package scheduling model includes 12-16 packages per shift in each workshop, and a total of 24-32 packages in the two workshops. There are three shifts per day, namely the small night shift (16:00-24:00), the large night shift ( 0:00-8:00), day shift (8:00-16:00). Before 12:00 of each day shift, the team leader of the electrolysis team will send the task list to the foundry workshop, and the contractor in the foundry workshop will input the tank number and task quantity into the computer. While entering the tank number, the iron and silicon content of the tank Automatically retrieved from the database and displayed in the specified cell. After the task quantity of each package is input, the calculation of the average iron content, average silicon content and total weight of the package is automatically completed. After completing the input of all task quantities in a workshop, Automatically complete the calculation of the average iron content, average silicon...

Embodiment 2

[0044] Table 1 is a part of the primary aluminum quality input table. For example, today is April 5, and the contractor needs to input the primary aluminum quality of April 4 into the April 4 column.

[0045] time

[0046] The quality of primary aluminum often changes suddenly. To grasp its change law, it is necessary to continuously check the change of primary aluminum quality for 3-5 days to determine, and thus design a dynamic change curve for one month, as shown in figure 1 shown.

[0047] It can be clearly seen from the figure that the iron content in the tank has a clear upward trend from the 13th to the 18th. The iron content of this trough rises sharply, so the trough should be predicted in the subsequent packing model between the 13th and 18th, and the predicted value should be set at an increase of 0.02% per day, and especially on the 22nd to 25th. On the 24th, a larger space for ingredients should be reserved. For example, consider setting the forecast v...

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PUM

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Abstract

The invention relates to a controlling method for aluminum cast, specifically relates to an aluminum cast charge and a computer-controlled method for discharging- packaging production. The invention contains the following steps: designing data input model; designing forecasted curve for mass variation of original aluminum; designing discharging- packaging model; designing checkout area; designing mathematical model of solid charge; and generating discharging- packaging print paper. The benefit of the invention is that: it can decrease extremely the workload and avoid the miss made by manual calculation, and it provides a concept for the next development program of realizing the integration of management and control.

Description

technical field [0001] The invention relates to a method for controlling aluminum casting production, in particular to a method for controlling precise batching and packaging by computer in aluminum casting production. Background technique [0002] Most of the current aluminum casting production relies on manual batching calculations. Calculation errors will inevitably occur in the calculations, which will lead to furnace destruction accidents. Many batchers even rely solely on experience to calculate batching. It is impossible to talk about accurate batching and the quality of finished aluminum. Take control. In manual package arrangement, besides calculation errors, there are writing errors that can also cause furnace damage accidents. When arranging packages according to the analysis list of primary aluminum, the staff can only see the analysis results of the electrolytic cell the day before, and cannot predict the electrolytic cell with a...

Claims

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Application Information

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IPC IPC(8): B22D46/00G06F19/00
Inventor 朱永松王广稳刘玉海戴小平丁心耿徐卫东马晓琴万秀丽熊增彩陈蒲明周虹邢朝东安华
Owner GUIZHOU BRANCH CHINA ALUMINUM IND
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