A common problem in construction is that of weatherproofing structural junctures in lap siding systems, such as between planks, at corners, at junctions between planks and other structural features such as windows and
doors, and at junctions between planks and other decorative features such as trim, appliqués, and similar features.
Damage resulting from
water seepage may also result in rotting, swelling, and warping of the planks of the lap siding
system, the trim, appliqués, and other features, and / or the underlying structure.
Water seepage may also result in a reduction of the effectiveness of insulation, cracks in the masonry, loosening of the siding system from the underlying structure of the building, and the like.
However, caulk tends to shrink over time.
Additionally, the
weathering and dissimilar
thermal expansion and contraction of the flashing, siding, and caulk often leads to failure of the seal so that water seeps behind the siding and may result in
water damage to the lap siding system and underlying structure.
Furthermore, the exposed junctions, caulk, and flashing may be unsightly.
Water often collects and sits in this juncture causing
water damage to the bottommost planks and
starter strips.
Furthermore, the bottommost planks and
starter strips are often disposed so close to the underlying structure of the building that water wicks up between the bottommost planks,
starter strips, and the underlying structure of the building, which increases the likelihood that significant
water damage will occur.
Another problem in the installation of a lap siding system on a building is the difficulty in evenly attaching each plank to the underlying structure.
The conventional method of installation requires constant measuring of plank position and adjustment, which is time-consuming.
However, this gap may be unsightly and, like the junctions discussed above, the caulk and flashing may fail so that water is able to seep behind the flashing.
However, with the only fastening mechanism being applied at the tops of the planks, the lower portion of the planks is unsecured.
In the event of moderate or high winds, it is common for wind to get under the lower edge of the plank and apply upward and / or outward pressure on the plank, causing it to loosen, bend, warp, or even separate from the building.
While the face nails can provide additional strength to the
coupling of the plank to the structure, the face nails are known to cause several concerns.
As one example, the face nails are often considered to be unsightly and attempts to paint over them are often unsuccessful for a number of reasons.
The exposed siding fibers are then open to the elements and, if the face nail is countersunk too far, the
structural integrity of the siding plank may be impaired.
Additionally, the face nails, whether driven too far or not, create another opening in the exterior siding and a possible channel for water to be wicked, or otherwise passed, from the exterior of the siding to the interior of the siding where it can cause one or more of the problems identified above.
Other than being incredibly time-consuming to caulk each face nail, the caulking also presents long term problems due to differences in materials between the caulk and the planks, different expansion and contraction rates, and different
weathering patterns between the materials.
Accordingly, even if the caulking and painting can be done initially to avoid the aesthetic problems and to prevent
moisture from penetrating the siding at the face nail, the adequacy of the seal generally deteriorates over time and the aesthetic issues generally arise as the color of the paint over caulk changes tone differently than the paint over the siding plank.
However, time has shown that a perfect and complete seal of a structure against the elements is difficult and can have negative consequences for the structure and its occupants.
Additionally, when one of these caulked seals fails and allows a little bit of
moisture to penetrate the exterior shell of the structure, the
moisture is effectively trapped between the exterior shell and the underlying structure.
Once the moisture is trapped between the exterior shell and the underlying structure, the moisture can lead to several problems including rotting of the structure and / or siding planks, allowing mold to grow between the siding planks and the structure, and attracting a variety of pests.
In many circumstances, the moisture may not sufficiently dry out in time to prevent the negative consequences of the moisture.