Multi-layer acoustical flooring tile and method of manufacture
a vinyl tile and multi-layer technology, applied in the field of vinyl flooring systems, can solve the problems of limited acoustical properties of vinyl flooring, inability to provide acceptable dampening when applied over a wood beam-supported floor, and inability to achieve optimal dampening sound across a variety of floor/ceiling structure types, etc., to achieve good long-term bonding, enhance stability, and reduce or eliminate discoloration of vinyl flooring.
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[0020]The disclosed vinyl tile comprises a vinyl layer with an integrated sound reducing underlayment permanently attached thereto. The resulting floor / ceiling assembly including the tile meets one or more of ASTM E 2179, ASTM E 989, ASTM E 492, and ASTM E1007 IIC sound requirements. The disclosed vinyl tile includes a customizable sound reducing underlayment (referred to as an “acoustical layer” or “acoustical portion”) that is selected for the particular sub-floor system that includes the floor / ceiling assembly design with this which the tile will be used. The disclosed tile thus provides a desired level of sound dampening that is not achievable with prior standard tiles. The acoustical layer includes a plurality of sub-layers that can be formulated from different materials, and provided in different thicknesses, to provide superior sound dampening characteristics based on the associated sub-floor system that includes the floor / ceiling assembly design. In some embodiments, the dis...
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