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Method for producing copper and apparatus for producing copper

a production method and copper technology, applied in the field of producing copper, can solve the problems of low-purity copper that cannot be recovered, waste, and waste, and achieve the effects of low cost, high-purity copper production, and low cos

Inactive Publication Date: 2018-03-15
SUMITOMO ELECTRIC IND LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention offers a cost-effective method for producing pure copper through a wet process without creating environmental concerns or waste liquid.

Problems solved by technology

However, low-purity copper is often discarded without being reused in the present circumstances for economic reasons.
Furthermore, in the recycling of copper from electric wires, there has been copper that cannot be recovered.
Although in some cases copper is recycled in large-scale smelters, a certain amount of waste is required for recycling, and transportation costs are high.
For communication cables, in the case of thick cables, copper can also be separated and recovered by stripping sheath resins, whereas in the case of thin cables, workloads are excessively heavy; thus, such a recovery method cannot be performed.
However, small amounts of resins are left on the surface of copper; thus, resins need to be burned away by firing.
Although the recovery of copper by a dry process as described above is a simple process, carbon dioxide is generated by the combustion of resins to lead to high environmental loads.
Moreover, metallic copper recovered has a low purity, depending on the purity of raw-material copper scraps collected from markets.
However, oxygen is generated on an anode in the wet process; thus, the wet process has a disadvantage that power consumption during electrolysis is inevitably increased.
Thus, the use of chlorine gas requires specialized management techniques.
This results in lower power consumption than ever before.
If the resin reacts with ammonia, ammonia is undesirably consumed.
In addition, there is a problem that impurities in the resin are easily dissolved in the ammonia-alkaline solution.

Method used

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  • Method for producing copper and apparatus for producing copper
  • Method for producing copper and apparatus for producing copper

Examples

Experimental program
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Effect test

example 1

(First Step of Dissolving Copper)

[0102]As a copper-containing material, 3000 g of pulverized scrap electric wires containing, by mass, about 50% copper and about 50% resin were prepared. The pulverized scrap electric wires were in the form of powder having a size of about 1 mm.

[0103]As a solution containing an oxidant, 80 L of a ferric sulfate solution having an iron ion concentration of 30 g / L was prepared. Copper sulfate was added to the ferric sulfate solution to adjust the copper ion concentration to 20 g / L.

[0104]The ferric sulfate solution and the pulverized scrap electric wires were placed into the dissolution tank. The mixture was stirred for 6 hours to dissolve copper, thereby preparing a solution containing copper dissolved therein. The solution containing copper dissolved therein had a copper ion concentration of 40 g / L. The residual resin was removed by filtering the solution.

(Second Step of Depositing Copper)

[0105]An electrolytic bath was partitioned with a Nafion 117, w...

example 2

[0111]Copper was produced as in Example 1, except that a solution having a V4.5+ concentration of 30 g / L and a copper ion concentration of 20 g / L was used as a solution containing an oxidant, a solution having a V3.5+ concentration of 30 g / L and a copper ion concentration of 20 g / L was used as a solution (A) containing the oxidant in a reduced state, and the voltage was 4.7 V in the second step of depositing copper. The temperature of the solutions was 28° C.

[0112]Electrolysis was performed for 15 hours in the second step of depositing copper, thereby depositing 1300 g of copper on the cathode. The copper had a purity of 99.9% or more. The electrodeposition efficiency was 91%.

[0113]The solution containing the oxidant and the solution (A) containing the oxidant in a reduced state were prepared by dissolving vanadyl sulfate (VOSO4) in sulfuric acid to prepare a V4+-containing vanadium sulfate solution and electrolyzing the vanadium sulfate solution with an ion-exchange membrane. The c...

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Abstract

A method for producing copper includes a first step of dissolving copper by adding a copper-containing material to a solution containing an oxidant, and a second step of depositing copper on a surface of a cathode by bringing a solution (A) containing the oxidant in a reduced state into contact with a solution (B) containing copper dissolved therein with a separator provided between the solution (A) and the solution (B), arranging an anode in the solution (A), arranging the cathode in the solution (B), and applying a voltage to both the electrodes, while the oxidant contained in the solution (A) is regenerated, in which the oxidant has a standard electrode potential of 1.6 V or less.

Description

TECHNICAL FIELD[0001]The present invention relates to a method for producing copper by electrolytic refining and an apparatus for producing copper.BACKGROUND ART[0002]In general, copper and copper alloys are metals that are in high demand like iron, aluminum, and so forth. It is thus important to collect, for example, discarded electric wires and printed circuit boards in home appliances and recover copper from copper scraps that contain copper from the viewpoint of protecting resources.[0003]However, low-purity copper is often discarded without being reused in the present circumstances for economic reasons. Furthermore, in the recycling of copper from electric wires, there has been copper that cannot be recovered. Although in some cases copper is recycled in large-scale smelters, a certain amount of waste is required for recycling, and transportation costs are high.[0004]For example, when copper is recovered from copper scraps collected from markets, in the case of power cables, co...

Claims

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Application Information

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IPC IPC(8): C25C1/12C25C7/06
CPCC25C1/12C25C7/06C22B3/06C22B7/006C22B15/0063C25C7/04Y02P10/20C25C7/00
Inventor OGAWA, MITSUYASUAWAZU, TOMOYUKIMAJIMA, MASATOSHIKATO, MASAHIRO
Owner SUMITOMO ELECTRIC IND LTD