Boring tool and method of boring pilot hole

Abstract

A boring tool capable of accurately forming a bored hole by securing the rigidity of a reamer to prevent turnout of the reamer at high speeds and enabling an increase in life by suppressing the breakage thereof by cutting resistance. The boring tool (21) is inserted into a pilot hole formed in a workpiece beforehand to cut the inner wall surface of the pilot hole. The boring tool comprises a shank part rotated about an axis (O), an edge part with a cutting edge (30) at the tip of the shank part, and a chip discharging groove (27) formed in the outer peripheral part of the edge part and extending from the tip side to the rear end side. The cutting edge (30) is formed at a crossed ridge part between the wall surface (28) of the chip discharging grove (27) facing forward in the tool rotatingdirection (T) and the outer peripheral surface (29) of the edge part. The boring tool is characterized in that the cross-section of the chip discharging groove (27) vertical to the axis (O) is formedin a U-shape.

Description

Hole processing tool and method for processing pre-drilled holes technical field The present invention relates to a hole machining tool that is inserted into a pre-drilled hole formed in advance in a material to be cut to cut the inner wall surface of the pre-drilled hole, and a pre-drilled hole that uses the hole machining tool to form a machined hole with a predetermined inner diameter processing method. Background technique As such a drilling tool, for example, as described in Patent Document 1, there is known a reamer having a long cylindrical shank that rotates around an axis, and a tip portion formed on the front end side of the shank. A chip discharge groove extending toward the rear end side in the axial direction is formed on the outer peripheral portion of the tip portion, and a cutting edge is formed on a ridge line portion on the front end outer peripheral side of the wall surface of the chip discharge groove facing the front side in the tool rotation direction...

AI Technical Summary

Problems solved by technology

However, in the conventional reamer shown in Fig. 21 and Fig. 22, although the chips are discharged toward the front end side of the reamer so that they do not pass through the chip discharge grooves, they still have a V-shaped cross section and a large opening radially outward. way to form chip evacuation groove

On the other hand, when the chip discharge groove is formed by cutting off the cutting edge portion in this way, there is a problem that the rigidity of the reamer is lowered, vibration occurs when the reamer rotates at high speed, and the hole cannot be formed with high precision.

Therefore, only reamers in which the coolant supply hole in the shank and the communication hole in the tip are the same diameter can be produced, so the cutting oil cannot be sufficiently supplied to the workpiece.

In addition, in the case of cutting a relatively hard material to be cut, it is necessary to use a harder cemented carbide to form the tip of the tool, but in the case of integral sintering, since even the shank must be made of a harder carbide Alloy composition, so there is a problem that the production cost of the reamer becomes high

In addition, when using the reamer 1 in which the length L of the cutting edge portion 3 is longer than the length H of the pre-drilled hole, the portion where the cutting edge portion 3 and the inner wall surface of the machined hole are in sliding contact becomes large, thereby reducing the cutting resistance. Big

In addition, since the chip discharge flute 7 and the cutting oil discharge hole 11 are provided in the cutting edge portion 3, when the length L of the cutting edge portion 3 is longer than necessary, the length of the chip discharge flute 7 also becomes smaller. Long, the rigidity of the reamer 1 is reduced, and there is a danger of breaking the reamer 1 due to the cutting resistance

In addition, when the reamer 1 rotates at a high speed, high-frequency chatter or chatter occurs due to insufficient rigidity, and there is a problem that holes cannot be formed and machined with high precision.

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