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Aerosol-generting apparatus, film-forming apparatus, and aerosol-generating method

A technology for generating equipment and aerosols, which is applied in the direction of pressure inorganic powder coating, liquid injection devices, spray devices, etc., and can solve the problems of increasing the size of material particles, difficult material particles, maintaining constant, etc.

Inactive Publication Date: 2011-07-13
BROTHER KOGYO KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Problems have been pointed out so far regarding the fact that when the aerosol generating device is used for a long time, material particles aggregate or condense, and the particle size of the material particles increases
In other words, in the case of conventional aerosol generating devices, it is very difficult to keep the concentration of material particles in the aerosol constant for a long time
This fact poses a serious obstacle to the practical application (industrial application) of thin film forming equipment based on the adoption of the AD method

Method used

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  • Aerosol-generting apparatus, film-forming apparatus, and aerosol-generating method
  • Aerosol-generting apparatus, film-forming apparatus, and aerosol-generating method
  • Aerosol-generting apparatus, film-forming apparatus, and aerosol-generating method

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Experimental program
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Effect test

no. 1 approach

[0083] figure 1 An example of a film forming apparatus equipped with the aerosol generating apparatus (aerosol generating section) according to the first embodiment of the present invention is schematically shown. exist figure 1 In (and in the first, second, third and fourth embodiments as described later), the interior of the holding container or container 5 and the film forming chamber 30 are shown.

[0084] Such as figure 1 As shown, a thin film forming apparatus 400 for the AD method includes an aerosol generating mechanism 100 for generating an aerosol E by mixing a carrier gas with material particles M contained in a powder 8, The aerosol E generated by the mechanism 100 is sprayed toward the substrate 20 to form a thin film forming mechanism (film forming part) 200 of the material particle M, and a control unit ( control part, controller) 300.

[0085] First, the aerosol generating mechanism 100 of the thin film forming apparatus 400 will be explained.

[0086] Suc...

no. 2 approach

[0129] image 3 The main components of an exemplary arrangement of an aerosol generating device according to a second embodiment of the invention are shown schematically.

[0130] In the aerosol generating device 301 of this embodiment, the flow channel member 40 and the through-hole member 4 of the aerosol generating device 101 of the first embodiment are changed as follows.

[0131] Such as image 3 As shown, a funnel-shaped (hopper-shaped) through-hole member 4A is provided in the housing container 5 to divide its inner space into two chambers. The upper space included in the inner space of the housing container 5 and partitioned by the through-hole member 4A serves as a powder housing chamber 9 to accommodate the powder 8 of the material particles M. The lower space is used as a carrier gas introduction chamber 10 to introduce the carrier gas into the powder containing chamber 9 .

[0132] The through hole member 4A has a large number of through holes (not shown). Powd...

no. 3 approach

[0142] Figure 4 The main components of an exemplary arrangement of an aerosol generating device according to a third embodiment of the invention are shown schematically. Compared with the flow channel member 40 of the aerosol generating device 101 of the first embodiment, the aerosol generating device 401 of this embodiment is different in that the flow channel member 60 thereof is changed as follows.

[0143] The flow channel member 60 of the aerosol generating device 401 constitutes a powder flow channel for conveying the powder 8 . In this embodiment, the flow channel member 60 is a cylindrical pipe made of resin, such as made of acrylic resin. Such as Figure 4 As shown, the flow channel member 60 has a substantially U-shaped form, which is arranged such that the flow channel member 60 protrudes from the inside to the outside of the housing container 5 in the horizontal direction. The flow channel member 60 has an upper intersecting portion 63 intersecting the inner wa...

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Abstract

The present invention provides an aerosol-generating apparatus, a film forming apparatus, and an aerosol-generating method. The aerosol-generating apparatus includes a body having a powder-accommodating chamber which accommodates a powder of the material particles, and an introducing port via which the carrier gas is introduced into the powder-accommodating chamber; a powder flow passage which has an inlet opening and an outlet opening both of which are open in the powder-accommodating chamber, the inlet opening being positioned at a position lower than that of the outlet opening in a vertical direction; and a transport mechanism which transports the powder in a direction directed from the inlet opening to the outlet opening of the powder flow passage. Accordingly, the aerosol-generating apparatus is provided, which makes it possible to stably produce the aerosol over a long period of time by appropriately reducing the aggregation of the material particles accommodated in the powder-accommodating chamber.

Description

[0001] Cross References to Related Applications [0002] This application claims priority from Japanese Patent Applications Nos. 2007-172028 and 2007-341564 filed on June 29, 2007 and December 29, 2007, respectively, the disclosures of which are incorporated herein by reference in their entirety. technical field [0003] The present invention relates to an aerosol generating device, a thin film forming device and an aerosol generating method. Background technique [0004] The aerosol deposition method (hereinafter referred to as "AD method") is a technique of introducing material particles converted into an aerosol by mixing with a carrier gas into a reduced-pressure space in a film forming chamber, and based on The difference between the internal pressure of the thin film forming chamber and the internal pressure of the nozzle ejects material particles from the nozzle toward the substrate at high speed, thereby forming a coating layer composed of the material particles on t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05D1/12C23C24/02B05B15/00B05B7/14
Inventor 乘松隆广
Owner BROTHER KOGYO KK