Manufacturing method of adhesive type iron core of motor

A manufacturing method and iron core technology, applied in the manufacture of stator/rotor body, etc., can solve the problems of limited adhesive force, increased workload, increased labor intensity, etc., so as to prevent inter-chip cracking, reduce precision requirements, and shorten manufacturing cycle effect

Active Publication Date: 2010-03-17
XIANGTAN ELECTRIC MFG CORP LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. It is impossible to completely match the shape and alveolar boundaries of the iron core punched sheets after gluing and lamination, and there will often be misalignment between the sheets such as the shape and the alveoli, which is not conducive to subsequent embedding. , The implementation of the heat-shrinking iron core process of the machine base often leads to the quality of the glued iron core not meeting the requirements
[0005] 2. The structure of the glued and laminated mold requires precision and complexity, and it is difficult to remove the mold after glued and laminated; at the same time, the shape of the iron core and the tooth grooves are often caused by the laminated iron core. The glue between the sheets overflows, and it is difficult to clean up the overflowed glue after demoulding. If it is not cleaned up, it will also affect the implementation of subsequent processes (inserting wire, heat-fitting iron core, etc.), and the demoulding and cleaning work is labor-intensive. ,low efficiency
[0006] 3. Due to the limited adhesive force between the iron core punching sheets of the iron core, when processing the shape and tooth grooves of the glued and laminated iron core, if conventional machining methods (such as milling , planing, inserting, turning, etc.), in the process of processing, the cutting force of the machining method is often too large, resulting in excessive burrs in the iron core, which will not only increase the workload of cleaning and deburring, but also increase the labor intensity. , and will reduce its working efficiency; too much cutting force may even cause cracks between the iron core punching sheets, and after the iron chips are cracked, it is difficult to repair them, which will affect the performance of the product and eventually lead to the Iron core scrap

Method used

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  • Manufacturing method of adhesive type iron core of motor
  • Manufacturing method of adhesive type iron core of motor
  • Manufacturing method of adhesive type iron core of motor

Examples

Experimental program
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Embodiment 1

[0027] The present embodiment is the manufacturing method of the full circle iron core, and it comprises the following steps:

[0028] 1. Reference figure 1 , figure 2 , the iron core punching sheet 1 is blanked into a quadrilateral punching blank, and the size of the punching blank matches the external dimension of the iron core 4 .

[0029] 2. Clean and deburr the punched blanks;

[0030] 3. Reference image 3 , Figure 4 , apply glue to the punched sheet blank, laminate and solidify to form a quadrangular iron core rough blank 2;

[0031] 4. Clean up the excess glue of the iron core rough billet;

[0032] 5. Carry out shape processing to the iron core blank 2 by wire cutting, so that it can be processed into a full-circle iron core 4 (see Figure 7 with Figure 8 ).

[0033] refer to Figure 5 , Image 6 , before the wire cutting operation is performed on the quadrangular iron core rough blank 2, four process welds 3 are welded symmetrically on the four sides of ...

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PUM

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Abstract

The invention relates to a manufacturing method of an adhesive type iron core of a motor, comprising the following steps: 1. blanking stamping pieces of the iron core into stamping blank piece and matching the dimension of the stamping piece and the overall dimension of the iron core; 2. carrying out cleaning to the blank piece of the stamping piece and deburring; 3. gluing to the blank piece of the stamping piece, laminating and curing into a rough blank of the iron core; 4. cleaning the residue glue of the rough blank of the iron core; and 5. adopting a line cutting manner to process the shape and the edge of a tooth slot to the rough blank of the iron core. The manufacturing method does not carry out stamping to the stamping piece of the iron core, can simplify the structure of adhesiveand laminated mold, reduce the workload of demolding, cleaning and deburring, and can realize low labor intensity, high working efficiency and good product quality.

Description

technical field [0001] The invention relates to a manufacturing method of an adhesive iron core of a motor. Background technique [0002] At present, the manufacturing method of the existing motor adhesive type iron core comprises the following steps: one, first process the shape and tooth grooves of the iron core punching sheets that constitute the motor adhesive type iron core (generally adopt punching die punching forming); 2. Clean and deburr the formed iron core punches; 3. Glue and laminate the iron core punches in the iron core gluing and laminating die, and then solidify them into a whole. [0003] But there is following problem in the manufacturing method of existing motor adhesive type iron core: [0004] 1. It is impossible to completely match the shape and alveolar boundaries of the iron core punched sheets after gluing and lamination, and there will often be misalignment between the sheets such as the shape and the alveoli, which is not conducive to subsequent ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K15/02
Inventor 王菁雷雄
Owner XIANGTAN ELECTRIC MFG CORP LTD
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