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Molding method of double-density product

A molding method and double-density technology, applied in the direction of coating, etc., can solve the problems that it is difficult to ensure that the laminated products conform to the digital model, increase the cost of glue and operation costs, and the equipment cannot be fully automatic, so as to save the manufacturing cycle, The effect of increasing strength and increasing productivity

Active Publication Date: 2013-04-24
上海子元汽车零部件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Both methods double the production cycle because of two moldings. The first method also increases the cost of glue and the operating cost of lamination. It is difficult to ensure that the laminated product conforms to the digital model during manual work; the second In this method, when a material with one density is formed in another density material, it will be heated by steam again, and the surface is easily burnt.
In addition, when forming the second density material, the first density material formed first must be manually placed in the cavity, so the equipment cannot be fully automatic.
Manufacturing costs are higher than the first method

Method used

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  • Molding method of double-density product

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Embodiment Construction

[0021] see figure 1 , with reference to figure 2 , the molding die of the double-density product that adopts among the present invention, comprises moving mold template 1, solid mold template 2, moving mold back plate 3, solid mold back plate 4, solid mold cooling water pipe 5, moving mold inserting plate assembly 6 and solid mold The mold inserting plate assembly 7 is provided with a moving mold steam chamber 8 between the moving mold template 1 and the moving mold back plate 3, and a solid mold steam chamber 9 is provided between the solid mold template 2 and the solid mold back plate 4, and the solid mold The cooling water pipe 5 is arranged in the steam chamber 9 of the solid mold. After the mold shifting template 1 and the solid mold template 2 are closed, a cavity for forming a double-density product is formed between the mold shifting and the solid mold. The mold-moving plate assembly 6 is inserted on the mold-moving template 1 and can be inserted into the cavity to d...

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Abstract

The invention discloses a molding method of a double-density product, which is implemented through a molding die of the double-density product and comprises the following steps: A, after a moving mold and a fixing mold are closed, respectively inserting two moving mold spiles into a cavity and dividing the cavity into three different parts; B, respectively injecting the fused high density raw materials and low density raw materials into different parts of the cavity; C, retreating the moving mold spile out of the cavity and retaining on the moving mold; D, inserting the fixing mold spile intothe fixing mold again; E, introducing steam into a moving mold chamber and a fixing mold steam chamber, and curing the raw materials in the cavity and enabling the raw materials to form enthalpy; andF, after the formation of the enthalpy, introducing cooling water into a fixing mold cooling water pipe to cool the cavity, then finishing the molding of a product. The molding method of the double-density product can mold two different raw materials into a product with two different densities at a time, thereby saving half of the manufacturing cycle, improving the capacity, saving the manufacturing cost, increasing the product intensity and ensuring the stability of the quality.

Description

technical field [0001] The invention relates to a mold, in particular to a molding method of a double-density product. Background technique [0002] At present, for PP-E, PS-E, PE-E and other double density foam materials. Generally, two moldings are used, and the molding methods include the following two types: [0003] The first is to make two parts of two materials with different densities, and then glue the two parts together. [0004] The second is to mold the product of one density material and put it back in the cavity, and then mold the material of another density, so that the two parts are glued together by steam heating. [0005] Both methods double the production cycle because of two moldings. The first method also increases the cost of glue and the operating cost of lamination. It is difficult to ensure that the laminated product conforms to the digital model during manual work; the second In the first method, when a material with one density is molded in anot...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C45/00B29C45/26B29C45/73
Inventor 徐瑞亮
Owner 上海子元汽车零部件有限公司