Metal magnetic memory signal acquisition device for R-angle position of waste crankshaft before remanufacturing

A metal magnetic memory and signal acquisition technology, applied in the direction of material magnetic variables, etc., can solve the problems such as the inability to adjust the arc surface freely, the poor adaptability of small crankshafts, and the difficulty of deep penetration.

Active Publication Date: 2011-09-07
ACADEMY OF ARMORED FORCES ENG PLA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The magnetic memory signal device of the device has a certain size, which is suitable for detecting the journal surface of a large crankshaft with a large shaft stop width, and has poor adaptability to a small crankshaft with a small shaft stop width
Moreover, the device can only collect weak magnetic signals on the journal surface, and it is difficult to penetrate into the R angle of the crankshaft, and it cannot freely adjust the probe angle to ensure the arc surface perpendicular to the R angle

Method used

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  • Metal magnetic memory signal acquisition device for R-angle position of waste crankshaft before remanufacturing
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  • Metal magnetic memory signal acquisition device for R-angle position of waste crankshaft before remanufacturing

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Embodiment Construction

[0021] The content of the present invention will be described in detail below with reference to the drawings and embodiments. In the specific implementation, the crankshaft to be detected is a heavy-duty automobile Steyr engine crankshaft.

[0022] 1. Adjust the distance between the center of the one-way slider 7 and the center of the ball spline shaft 9 to make it equal to the eccentric distance between the main journal axis of the Steyr-type crankshaft and the connecting rod journal axis;

[0023] 2. Adjust the phase of the ball spline shaft 9 to 120° to make it the same phase as the third connecting rod journal of the crankshaft to be tested;

[0024] 3. Install the metal magnetic memory signal probe 1 in the fixture 2;

[0025] 4. Move the guide sleeve 12 to the corner R of the third connecting rod journal of the crankshaft to be detected;

[0026] 5. Adjust fixture 2 to make the probe vertical R angle and maintain a fixed lift-off value of 1mm;

[0027] 6. Rotate the ball spline sh...

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Abstract

The invention relates to a metal magnetic memory signal acquisition device for the R-angle position of a waste crankshaft before remanufacturing, and belongs to the field of nondestructive detection. The metal magnetic memory signal acquisition device comprises a probe, a flexible probe clamp, a clamp movable rod, a two-way slide block, a vertical rod, a connecting rod with a chute, a one-way slide block, a connecting rod chute, a ball spline shaft, fixed screws, a support base and a guide rail sleeve, wherein the probe is arranged in the flexible probe clamp; one end of the clamp movable rod is fixedly connected with the flexible probe clamp, and the other end of the clamp movable rod passes through a horizontal slideway of the one-way slide block and a horizontal slideway of the two-way slide block; the one-way slide block is fixed in the chute of the chute connecting rod; a vertical slideway of the two-way slide block is sleeved on the vertical rod; the chute connecting rod is connected with the ball spline shaft by a screw; the ball spline shaft is fixed on the support base by a rolling bearing; the vertical rod is fixed on the support base by a screw; and the guide rail sleeve is connected to the lower side of the support base. By the metal magnetic memory signal acquisition device, the probe is perpendicular to the curved surface of an R angle of the crankshaft, liftoff values are adjustable, and metal magnetic memory signals at the R-angle position of a shaft neck are acquired at constant speed.

Description

Technical field [0001] The invention relates to a remanufactured metal magnetic memory signal acquisition device at the R angle of a crankshaft, belonging to [0002] Non-destructive testing technology field. Background technique [0003] The crankshaft is the most important moving part of the engine, and the R angle is the rounded corner of the transition between the crankshaft journal and the crank arm. There is a strong stress concentration at the R angle of the crankshaft. Under service conditions, this part is a potentially dangerous part and is prone to fatigue failure. [0004] Due to the harsh working conditions, the quality requirements of the crankshaft are high, and the remanufacturing value is great. To carry out the remanufacturing of automobile engine crankshafts, it is first necessary to evaluate the fatigue damage degree of the recycled used crankshaft, predict its remaining life, judge the value of remanufacturing, and determine whether the used crankshaft can be ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N27/83
Inventor 徐滨士董丽虹董世运王慧鹏薛楠
Owner ACADEMY OF ARMORED FORCES ENG PLA
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