Binding process of insulator

An insulator and glue-packing technology, which is applied in the field of glue-packing technology of insulators, can solve the problems of long production cycle, influence of service life, insufficient bonding strength, etc., and achieve the effects of short production cycle, long service life and high bonding strength.

Inactive Publication Date: 2011-11-16
SUZHOU AIJIAN ELECTRICAL PORCELAIN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Insulators are widely used in the field of high-voltage power transmission. The quality of insulators is very important to the transmission network. The glued quality of the metal cap and the metal seat also plays an important role. The

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0013] Embodiment 1, a glue mounting process of an insulator, characterized by comprising the following steps:

[0014] In the first step, prepare the insulator parts, namely the metal cap, metal seat and porcelain body, and clean them;

[0015] The second step is to prepare the glue filling agent, the glue according to the weight ratio: cement 50, quartz sand 35, water reducing agent 0.8, water 14.2;

[0016] The third step is to fill the gap between the metal cap and the metal seat and the porcelain body with glue, and glue the metal cap and the metal seat to the upper and lower parts of the porcelain body;

[0017] The fourth step is to pour 30℃ warm water into the curing tank and keep the water temperature. Put the glue-mounted insulators into the curing tank for curing until the adhesive is completely cured. Finally, take out the insulator to dry in the shade or air dry.

Example Embodiment

[0018] Embodiment 2, a glue assembly process of an insulator, characterized by comprising the following steps:

[0019] In the first step, prepare the insulator parts, namely the metal cap, metal seat and porcelain body, and clean them;

[0020] The second step is to prepare a good glue, the glue according to the weight ratio: cement 60, quartz sand 30, water reducing agent 0.5, water 9.5;

[0021] The third step is to fill the gap between the metal cap and the metal seat and the porcelain body with glue, and glue the metal cap and the metal seat to the upper and lower parts of the porcelain body;

[0022] The fourth step is to inject warm water of 50°C into the curing tank and keep the water temperature. Put the glue-mounted insulators into the curing tank for curing until the adhesive is completely cured. Finally, take out the insulator to dry in the shade or air dry.

Example Embodiment

[0023] Embodiment 3, a glue assembly process of an insulator, characterized by comprising the following steps:

[0024] In the first step, prepare the insulator parts, namely the metal cap, metal seat and porcelain body, and clean them;

[0025] In the second step, the glue is prepared, and the glue loading agent is in a weight ratio: cement 70, quartz sand 25, water reducing agent 0.2, water 4.8;

[0026] The third step is to fill the gap between the metal cap and the metal seat and the porcelain body with glue, and glue the metal cap and the metal seat to the upper and lower parts of the porcelain body;

[0027] The fourth step is to pour 70°C warm water into the curing tank and keep the water temperature. Put the glue-mounted insulators into the curing tank for curing until the adhesive is completely cured.

[0028] Finally, take out the insulator to dry in the shade or air dry.

[0029] The beneficial effect of adopting the technical scheme is that it provides a glue-fitting process ...

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PUM

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Abstract

The invention discloses a binding process of an insulator, and the process comprises the following steps: (1) preparing the parts of the insulator, such as a metal cap, a metal seat and a ceramic body; (2) preparing a binding agent; (3) binding the metal cap and the metal seat at the upper part and lower part of the ceramic body through the binding agent; and (4) placing the bound insulator into a maintenance pool to be maintained until the binding agent is completely solidified. The technical scheme of the invention has the beneficial effects that the binding process of the insulator disclosed by the invention is provided; and the special binding agent is matched with the special maintenance steps to produce the insulator which has the advantages of high cementation intensity, long service life and short production cycle.

Description

technical field [0001] The invention relates to the field of manufacturing high-voltage power transmission equipment, in particular to a glue-fitting process for insulators. Background technique [0002] Insulators are widely used in the field of high-voltage power transmission. The quality of insulators is very important to the transmission network. The quality of the glued metal cap and metal seat also plays an important role. The existing glued technology has insufficient bonding strength and is easy to use. Degumming occurs, and the service life is affected. In addition, the existing glue binding process has a long production cycle and the output is affected. Contents of the invention [0003] In order to solve the above problems, the object of the present invention is to provide a glue-fitting process capable of producing insulators with high bonding strength, long service life and short production cycle. [0004] In order to achieve the above object, the technical s...

Claims

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Application Information

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IPC IPC(8): H01B19/00
Inventor 张俊明
Owner SUZHOU AIJIAN ELECTRICAL PORCELAIN
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