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Microchannel heat exchanger and method of making the same

A heat exchanger, micro-channel technology, applied in the direction of heat exchanger shell, heat exchange equipment, lighting and heating equipment, etc., can solve the problem of aggravating the instability of single-arm suspension structure, easy to generate vibration and noise, distribution pipe 9 Uneven force and other problems, to achieve the effect of simple and reasonable structure, improve stability, and ensure firmness

Inactive Publication Date: 2011-12-14
GD MIDEA AIR-CONDITIONING EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] see figure 1 , the existing micro-channel heat exchanger includes a header 1, a flat tube 2, a fin 3, a first end plate 4, a distribution pipe 9, a second end plate 10, etc. It can be seen that the distribution pipe 9 starts from the second The positioning hole 11 in the end plate 10 passes through and is welded as a whole. The distribution pipe 9 is provided with a plurality of distribution holes 8. The first port 5 of the distribution pipe 9 is open and not fixedly connected, forming a single The arm suspension structure has a tendency to sag due to the gravity of the distribution pipe 9 itself. At the same time, the flow rate of the heat exchange medium is relatively fast, and the heat exchange medium mixed with gas and liquid makes the force on the distribution pipe 9 uneven and more severe. Intensifies the instability of the single-arm suspension structure, which is prone to vibration and noise
Since the first port 5 of the distribution pipe 9 is open, and when the heat exchange working medium enters the distribution pipe 9, a relatively large flow rate will be formed at the first port 5 of the distribution pipe 9, causing the heat exchange working medium there to The flow rate of the heat exchange medium is greater than that of the heat exchange medium flowing out from the distribution hole 8, resulting in an unbalanced flow of the heat exchange medium

Method used

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  • Microchannel heat exchanger and method of making the same
  • Microchannel heat exchanger and method of making the same
  • Microchannel heat exchanger and method of making the same

Examples

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Embodiment 1

[0038] see Figure 2-Figure 3 , the microchannel heat exchanger includes a header 1, a flat tube 2, a fin 3, a first end plate 4, a distribution pipe 9, a second end plate 10, a distribution hole 8 arranged on the distribution pipe 9, and a The protrusion 6 on the first end plate 4, the inlet 12 of the distribution pipe, the first port 5 of the distribution pipe 9, the positioning hole 11 arranged on the second end plate 10, the first end 14 of the header 1, the collector The second end 15 of the flow tube 1 , the second port 13 of the distribution tube 9 .

[0039] The flat tube 2 is provided with an intermediate channel, the fins 3 are arranged between the flat tubes 2, the distribution pipe 9 is provided in the collecting pipe 1, and the side wall of the distribution pipe 9 is provided with an inner cavity that can lead to the collecting pipe 1 The dispensing hole 8.

[0040] The first end plate 4 of the header 1 is provided with a protrusion 6 , which protrudes into the ...

Embodiment 2

[0058] Embodiment 2 of the present invention differs from Embodiment 1 in that, as Figure 5-Figure 6 As shown, the header 1 of the second embodiment is also provided with an internal bracket 7 for supporting the distribution pipe 9, such as Figure 6 As shown, the upper part of the inner bracket 7 is curved, and the lower part is connected to the header 1. In this embodiment, the inner bracket 7 and the tube wall of the header 1 are fixed by welding. In this way, the inner bracket 7 can support the distribution pipe 9, further reducing the vibration of the distribution pipe 9. Brazing material can also be applied between the internal bracket 7 and the distribution pipe 9, and then through integral welding, the two can be connected and fixed together more stably, and the effect of reducing vibration and noise is better.

[0059] Another advantage of using the inner bracket 7 is that in the manufacturing step d, when the distribution tube is pushed forward, the inner bracket 7...

Embodiment 3

[0062] Embodiment 3 of the present invention differs from Embodiment 2 in that, as Figure 7 As shown, the positioning protrusion 27 in the collector 7 of the third embodiment is not connected to the collector by welding, but formed in the collector by mechanical extrusion. Likewise, the positioning protrusion 27 can support the distribution pipe 9 to reduce vibration. The advantage of using the positioning protrusion 27 in the third embodiment is that it can be processed and formed before heating and brazing. In manufacturing step d, the distribution tube is pressed against the positioning protrusion 27, because the positioning protrusion 27 is integral with the header and does not affect its quality. However, in the second embodiment, before heating and brazing, the internal bracket 7 has not been melted and fixed with the collector. Of course, in this embodiment, the positioning protrusion 27 also has the positioning function as in the second embodiment.

[0063] See emb...

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Abstract

A micro-channel heat exchanger and a manufacturing method thereof. The micro-channel heat exchanger includes a plurality of flat tubes communicated with a header, an intermediate channel is arranged inside the flat tubes, fins are arranged between the flat tubes, and the collector A distribution pipe is arranged in the pipe, and a distribution hole communicating with the inner chamber of the collecting pipe is provided on the side wall of the distribution pipe; a first end plate is provided on the first end of the collecting pipe, and a protruding The protruding part protrudes into the first port of the distribution pipe during assembly; the protruding part and the inner wall of the first port are welded, fixed and sealed. The profile of the protrusion matches the profile of the inner wall of the first port. The cross-section of the protrusion is conical or truncated-conical, or the cross-section of the protrusion is cylindrical. The manufacturing method provided by the invention can greatly improve the processing efficiency of the microchannel heat exchanger, and at the same time ensure the firmness of the microchannel heat exchanger, which has the advantages of simple and reasonable structure, flexible operation, low manufacturing cost, uniform flow distribution and Stable and reliable features.

Description

technical field [0001] The invention relates to a heat exchanger, in particular to a microchannel heat exchanger and a manufacturing method thereof. Background technique [0002] As a new type of heat exchanger, microchannel heat exchanger has received more and more attention and application. [0003] In order to improve the uniform fluidity of the heat exchange medium in the microchannel heat exchanger, the structure of inserting the distribution pipe into the header of the microchannel heat exchanger is often adopted, and the heat exchange work is divided through the holes on the distribution pipe. quality, and improve the uniformity of the flat tube in the heat exchanger in which the heat exchange working medium enters the microchannel. [0004] see figure 1 , the existing micro-channel heat exchanger includes a header 1, a flat tube 2, a fin 3, a first end plate 4, a distribution pipe 9, a second end plate 10, etc. It can be seen that the distribution pipe 9 starts fro...

Claims

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Application Information

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IPC IPC(8): F28F9/26
Inventor 刘阳李强佐藤宪一郎
Owner GD MIDEA AIR-CONDITIONING EQUIP CO LTD
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