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Parallel laid compacted strand steel wire rope for container equipment and production method thereof

A manufacturing method and technology of steel wire rope, applied in the field of steel wire rope, can solve the problems of shortening the service life of steel wire rope, unstable structure, easy wear of steel wire, etc., and achieve the effect of increasing the metal area of ​​steel wire, improving service life and reasonable structure of steel wire

Inactive Publication Date: 2014-04-23
甘肃新实创科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the structure of 25Fi is stable, but under the same diameter, the diameter of the steel wire used in the strand is relatively large, and the fatigue and mechanical properties of the steel wire are poor, so it is not suitable for this equipment; The steel wire, the thin steel wire lying on the peak of the first layer of steel wire is very unstable, causing the thin steel wire of the outer layer to move from the original position to the place where there is a gap, making the outer steel wires squeeze each other and the structure is unstable; the outer layer of the steel wire rope Strand steel wire is easy to wear, resulting in broken wire and broken strands, shortening the service life of the steel wire rope

Method used

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  • Parallel laid compacted strand steel wire rope for container equipment and production method thereof
  • Parallel laid compacted strand steel wire rope for container equipment and production method thereof
  • Parallel laid compacted strand steel wire rope for container equipment and production method thereof

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Experimental program
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Effect test

Embodiment 1

[0079]According to the steel wire rope structure, diameter, the sum of the breaking force of the steel wire and the gap value between the steel wires after twisting, design and select the appropriate steel wire diameter; considering the compression of the steel wire during operation, the gap value between the steel wires of the parallel twisted steel wire rope is taken as 3.5 to 1.5%, the gap value between the strands is 3 to 1.5%; and according to the geometric relationship of the steel wire, the diameter of the steel wire used in the steel wire rope is calculated by using the triangular geometric relationship formula, and the twist angle and twisting angle of each layer of steel wire are calculated through the lay distance. Deduce the proportional relationship between the steel wires of each layer; determine the diameter δ of the first outer layer steel wire 3 in the parallel lay steel wire rope 3 1.28mm, the first inner layer steel wire 6 diameter δ 1 0.85mm, the diameter δ...

Embodiment 2

[0088] According to the steel wire rope structure, diameter, the sum of the breaking force of the steel wire and the gap value between the steel wires after twisting, design and select the appropriate steel wire diameter; considering the compression of the steel wire during operation, the gap value between the steel wires of the parallel twisted steel wire rope is taken as 3.5 to 1.5%, the gap value between the strands is 3 to 1.5%; and according to the geometric relationship of the steel wire, the diameter of the steel wire used in the steel wire rope is calculated by using the triangular geometric relationship formula, and the twist angle and twisting angle of each layer of steel wire are calculated through the lay distance. Deduce the proportional relationship between the steel wires of each layer; determine the diameter δ of the first outer layer steel wire 3 in the parallel lay steel wire rope 3 1.28mm, the first inner layer steel wire 6 diameter δ 1 0.85mm, the diameter ...

Embodiment 3

[0093] According to the steel wire rope structure, diameter, the sum of the breaking force of the steel wire and the gap value between the steel wires after twisting, design and select the appropriate steel wire diameter; considering the compression of the steel wire during operation, the gap value between the steel wires of the parallel twisted steel wire rope is taken as 3.5 to 1.5%, the gap value between the strands is 3 to 1.5%; and according to the geometric relationship of the steel wire, the diameter of the steel wire used in the steel wire rope is calculated by using the triangular geometric relationship formula, and the twist angle and twisting angle of each layer of steel wire are calculated through the lay distance. Deduce the proportional relationship between the steel wires of each layer; determine the diameter δ of the first outer layer steel wire 3 in the parallel lay steel wire rope 0 1.28mm, the first inner layer steel wire 6 diameter δ 1 0.85mm, the diameter ...

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Abstract

The invention discloses a parallel laid compacted strand steel wire rope for container equipment and a production method thereof. The lay pitch multiple of the steel wire rope is 6.0-6.8 times; the steel wire rope comprises a metal rope core; six first outer layer strands are arranged around the metal rope core; and the steel wire rope has a structure of 6*K36SFi+IWRC-28mm. The production method comprises the following steps of: calculating the diameter of the steel wire as a finished product and the diameter of the steel wire as a raw material; treating discs with the same diameter and different steel models and drawing the discs into the steel wires with corresponding diameters as the raw materials; thermally treating the steel wires as the raw materials and drawing the steel wires into the steel wires with corresponding diameters as the finished products; and twisting the steel wires as the finished products into outer layer strands and metal rope cores, wherein the outer layer strands adopt two compression ratios of 5 percent and 3 percent and the metal rope cores adopt the compression ratio of 8 percent, forming the parallel laid compacted strand steel wire rope. According to the steel wire rope disclosed by the invention, the metal area of the steel wire is increased; meanwhile, the breaking force of the steel wire rope is improved; and a steel wire structure in the strand is reasonable, so that the service life of the steel wire rope is prolonged.

Description

technical field [0001] The invention belongs to the technical field of steel wire rope manufacturing, and relates to a steel wire rope suitable for hoisting and traction of hoisting equipment such as ports and quay bridges, in particular to a parallel twist compactor for container equipment with a structure of 6×K36SFi+IWRC—28mm Strand steel wire rope; The present invention also relates to a manufacturing method of the parallel twisted compacted strand steel wire rope. Background technique [0002] At present, the parallel lay steel wire ropes used in container equipment such as ports and quay cranes have structures of 25Fi, 31WS and 36WS. Among them, the structure of 25Fi is stable, but under the same diameter, the diameter of the steel wire used in the strand is relatively large, and the fatigue and mechanical properties of the steel wire are poor, so it is not suitable for this equipment; The steel wire, the thin steel wire lying on the peak of the first layer of steel w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D07B1/10D07B3/00
CPCD07B5/007D07B2201/2019
Inventor 曹玉德朱邦坤施荣标
Owner 甘肃新实创科技有限公司