Processing process of semi-steel cable outer conductor

A processing technology and outer conductor technology, applied in the direction of cable/conductor manufacturing, circuits, electrical components, etc., can solve the problem that semi-rigid cables cannot be continuously produced in large lengths, and achieve obvious price advantages, stable performance, and improved manufacturing processes. Effect

Active Publication Date: 2012-04-11
ZHEJIANG TIANJIE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of this invention is to solve the problem that the existing semi-rigid cables cannot be produced continuously and in large lengths, and to provide a new processing technology for the outer conductor of semi-rigid cables. Continuous, stable and large-length production of semi-rigid cables is achieved by seamless welding and then sizing and forming by drawing dies

Method used

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  • Processing process of semi-steel cable outer conductor
  • Processing process of semi-steel cable outer conductor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Taking the pure copper outer conductor semi-rigid RF cable RG402 as an example, the specific process steps are as follows, see figure 1 ,

[0018] S1: First, install the pushed and qualified Φ2.98mm core wire on the pay-off frame, and adjust the pay-off tension to 10N for stable control of production. The core wire includes an inner conductor and an insulating layer;

[0019] S2: Put the pure copper strip with a width of 12mm and a thickness of 0.2mm on the strip rack, adjust the tension of the strip to 15N, and trim the copper strip. Turn on the laser welding machine for welding debugging. During the debugging process, ensure that the copper strips are trimmed neatly, without flashes or burrs. The output power of the machine is controlled at 1.05 ~ 1.35KW, and the debugging production speed is controlled at about 10m / min;

[0020] S3: After welding and debugging, insert the Φ2.98mm core wire into the pure copper strip for cladding, forming, welding and sizing. Among ...

Embodiment 2

[0023] Taking tinned copper outer conductor semi-rigid RF cable RG402 as an example, the specific process steps are as follows, S1: First, install the pushed and inspected Φ2.98mm core wire on the pay-off frame, and adjust the pay-off tension to 20N for production stable control, the core wire includes an inner conductor and an insulating layer;

[0024] S2: Put the tinned copper strip with a width of 14mm and a thickness of 0.4mm on the tape rack, adjust the tension of the tape to 30N, and trim the tinned copper strip. After trimming, the tinned copper strip has a width of 12mm, and then passes through the speaker The mold is formed, and the laser welding machine is turned on for welding debugging. During the debugging process, it is ensured that the trimming of the tinned copper strip is neat, without flashes and burrs. For defects such as pinholes and perforations, the output power of the laser welding machine is controlled at 1.05-1.35KW, and the debugging production speed...

Embodiment 3

[0027] Taking the silver-plated copper outer conductor semi-rigid RF cable RG402 as an example, the specific process steps are as follows, S1: First, install the pushed and inspected Φ2.98mm core wire on the pay-off frame, and adjust the pay-off tension to 15N for production stable control, the core wire includes an inner conductor and an insulating layer;

[0028] S2: Put the silver-plated copper strip with a width of 13mm and a thickness of 0.3mm on the tape rack, adjust the tension of the tape to 23N, and trim the silver-plated copper strip. After trimming, the width of the silver-plated copper strip is 11.5mm, and then pass The speaker mold is formed, and the laser welding machine is turned on for welding debugging. During the debugging process, ensure that the trimming of the silver-plated copper strip is neat, without flashes and burrs. As well as defects such as pinholes and perforations, the output power of the laser welding machine is controlled at 1.05-1.35KW, and th...

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Abstract

The invention relates to a processing process of a semi-steel cable outer conductor. A semi-steel cable comprises an inner conductor, an insulating layer and the outer conductor. The processing process comprises the following specific steps: S1, firstly, putting a pushed and certificated phi 2.98 mm core wire on a pay-off stand, adjusting laying tension as 10-20 N, wherein the core wire comprisesthe inner conductor and the insulating layer; S2, putting a metal tape with the width of 12 mm-14 mm and the thickness of 0.2 mm-0.4 mm on a tap putting rack, and adjusting the tap putting tension as15-30 N; carrying out metal tape trimming, wherein the width of the trimmed metal tape is 11-12 mm, then molding through a horn model, and opening a laser welder to carry out weld debugging; and S3, penetrating the core wire with the diameter phi of 2.98 mm into the metal tape, cladding, molding, welding and coining. The semi-steel cable manufactured by the processing process provided by the invention has the advantages of small radio frequency leakage and stable property. According to the invention, the quality stability, the production length and the manufacturing process can be greatly improved, the process loss is greatly reduced, and the manufacturing cost is effectively reduced.

Description

(1) Technical field [0001] The invention relates to a cable manufacturing process, in particular to a process for processing the outer conductor of a semi-rigid cable. (2) Background technology [0002] With the development of my country's communication industry, the frequency of cable transmission is becoming more and more high-frequency, accompanied by semi-rigid cables such as RG402 and RG405, which are increasingly used as high-frequency and ultra-high-frequency cables for microwave, In radio equipment such as radio frequency. However, there has always been a technical bottleneck in the manufacture of this cable, because the outer conductor is formed by manually inserting the core wire into the outer copper tube. The processing method is primitive, which leads to the inability to produce continuous and large lengths, especially the single length, which has always troubled the manufacturers. At the same time, there are also problems such as unstable product quality, low ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/00
Inventor 范强帅平跃陈晓霖
Owner ZHEJIANG TIANJIE IND
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