Sensor injection-moulding technology

An injection molding process and injection molding technology, applied in the direction of coating, etc., can solve problems such as easy cracks, complicated process, complex molds, etc., and achieve the effect of reducing the use of molds and reducing costs

Inactive Publication Date: 2012-07-25
HAMLIN ELECTRONIC (SUZHOU) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Thermoplastic materials are easy to form, simple in molds, low in cost, recyclable, and environmentally friendly, but they are not heat-resistant, wear-resistant, and flame-retardant; thermosetting materials are just the opposite of thermoplastic materials, difficult to form, complex in molds, and high in cost , non-recyclable, not environmentally friendly, but high temperature resistance, wear resistance, flame retardant, and corrosion resistance
At present, widely used sensors need to be sealed and packaged to achieve the purpose of protection and shaping. Ordinary sensors are molded by filling glue or a single thermoplastic material. For example, the domestic patent CN01144240, a sealed sensor technology, adopts It is a kind of glue filling process, but the production of glue filling process is easy to have air bubbles and cracks, and the cost is high, the process is complicated, and the quality is not guaranteed; and the use of a single thermoplastic material often has different defects of the material itself. More molds, higher cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0013] A sensor injection molding process in this embodiment adopts a secondary injection molding method and includes the following steps:

[0014] Step 1, welding the electronic components and terminals on the PCB board respectively to obtain the sensor electronic components;

[0015] Step 2: Put the sensor electronic component obtained in Step 1 into the first mold, perform the first injection molding with a thermosetting material, take it out after cooling, and obtain a semi-finished product; among them, the preferred thermosetting material is thermosetting EME, and the molding temperature is less than 200°C , the molding pressure is less than 60kg / cm2, and the molding cycle is 0.5 minutes to 3 minutes;

[0016] Step 3: Put the semi-finished product obtained in Step 2 into the second mold, perform second injection molding with thermoplastic material, take it out after cooling, and obtain the finished product; among them, the preferred thermoplastic material is glass fiber-a...

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PUM

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Abstract

The invention discloses a sensor injection-moulding technology. A secondary injection-moulding method is adopted; in the first injection moulding, a sensor electronic element is coated by a thermosetting material; and in the second injection moulding, the semi-finished product obtained from the first injection moulding is subjected to second injection moulding by using a thermoplastic material. A secondary injection-moulding technology combining the thermosetting material with the thermoplastic material is utilized, and the sensor electronic element is coated by the thermosetting material, so that the purpose of protecting a PCB (printed circuit board) and the electronic element is achieved; the thermoplastic material is used for conducting second injection moulding, so that the purposes of coating the thermosetting material and meeting the appearance requirement are achieved, the usage amount of moulds can be reduced and the cost is lowered.

Description

technical field [0001] The invention belongs to the field of sensor packaging, in particular to an injection molding process of a sensor. Background technique [0002] Thermoplastic materials are easy to form, simple in molds, low in cost, recyclable, and environmentally friendly, but they are not heat-resistant, wear-resistant, and flame-retardant; thermosetting materials are just the opposite of thermoplastic materials, difficult to form, complex in molds, and high in cost , non-recyclable, not environmentally friendly, but high temperature resistance, wear resistance, flame retardant, and corrosion resistance. At present, widely used sensors need to be sealed and packaged to achieve the purpose of protection and shaping. Ordinary sensors are molded by filling glue or a single thermoplastic material. For example, the domestic patent CN01144240, a sealed sensor technology, adopts It is a kind of glue filling process, but the glue filling process is easy to have air bubbles...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/14
Inventor 吕海涛褚贵庭潘尚春郭浩
Owner HAMLIN ELECTRONIC (SUZHOU) CO LTD
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