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Secondary manufacturing process of carpet

A manufacturing process and carpet technology, which is applied in the field of secondary manufacturing process of machine-made carpets, can solve the problems of high cost and low production efficiency, and achieve the effects of fast processing speed, high flatness of each layer, and favorable promotion and implementation

Active Publication Date: 2013-12-18
ZHENGZHOU HUADE MUTUAL BENEFIT CARPET
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention aims at the problem of low production efficiency and high cost caused by manual trimming of existing carved carpets to form a three-dimensional effect, and provides a secondary manufacturing process for machine-made carpets that can improve production efficiency and have a handmade style

Method used

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  • Secondary manufacturing process of carpet
  • Secondary manufacturing process of carpet
  • Secondary manufacturing process of carpet

Examples

Experimental program
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Embodiment 1

[0010] Embodiment one: see Figure 1-Figure 3 , the secondary manufacturing process of the carpet comprises a gray carpet, a glue layer is formed on the back of the green carpet to form a glue layer 4, and a base cloth 5 is pasted on the back of the glue layer. Wherein, the processing steps to the blank carpet are as follows: first, use a carpet machine to flock on the base cloth 1 to form a base carpet 2 with a ground color or shading, and use a flattening knife to flatten the surface of the base carpet. The height of the base carpet 2 is h1 ; Then based on the base carpet 2, carry out secondary flocking on the base carpet 2 to form a pattern layer 3, use a flattening knife to flatten the surface of the pattern layer 3, the height h2 of the pattern layer 3, wherein h2>h1.

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Abstract

The invention refers to a secondary manufacturing process of a carpet. The processing steps to a blank carpet are that: firstly, carrying out flocking on a base cloth through a carpet machine, forming a base layer carpet with a bottom color or a shading, and smoothing the surface of the base layer carpet through a smoothing knife; and secondly, based on the base layer carpet, carrying out secondary flocking on the base layer carpet, and forming a pattern layer. According to the secondary manufacturing process of the carpet, the base layer carpet and the pattern layer formed by a mechanical weaving manner have obvious stereoscopic impressions, and styles of handmade products are achieved. Compared with a manual sculptured carpet, the secondary manufacturing process of the carpet has the advantages of quick processing speed, high evenness of each layer, capability of prevention of mistaking in handmade processing, reduction in manual intervention degree, maintenance in cleanliness of a workshop, reduction in production cost, improvement in market competitiveness, and high benefits in popularization and implementation.

Description

technical field [0001] The invention relates to the technical field of carpet manufacture, in particular to a secondary manufacturing process of a machine-made carpet with the same effect as a hand-carved carpet. Background technique [0002] At present, most of the manufacturing methods of carpets are planar structure modeling, and the patterns and backgrounds are all in the same plane, and the three-dimensional effect is not strong. In order to make some carpets have a three-dimensional effect when in use, the existing processing methods are to manually use a flattening knife to trim the carved figures with a sense of hierarchy, which has a handmade style and is deeply loved by consumers. However, manual trimming of carved carpets inevitably consumes a lot of human resources, and there is a problem of low production efficiency. Manual carving requires skilled workers to operate, and there are still problems that are difficult to control, and even processing errors cause re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A47G27/02
Inventor 常传龙王世斌
Owner ZHENGZHOU HUADE MUTUAL BENEFIT CARPET