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Rotary-vane efficient energy-saving environmental-friendly vacuum pump

A high-efficiency, energy-saving, vacuum pump technology, used in pumps, rotary piston/swing piston pump parts, pump components, etc., can solve the problem of pump performance decline, dust can not be filtered clean, affecting pump oil cleanliness, vacuum pump performance changes and other problems, to achieve the effect of eliminating oil droplet injection and oil mist diffusion, avoiding pump oil loss and environmental pollution, and improving the use effect and service life.

Active Publication Date: 2013-01-23
南通诺博特机器人制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Conventional water ring vacuum pumps, slide valve vacuum pumps or rotary vane vacuum pumps are usually used in vacuum extruders, but the following technical problems generally exist in actual use: 1) The use of water ring vacuum pumps has low working vacuum and exhaustion. Low efficiency and high energy consumption; 2) When using a conventional slide valve or rotary vane oil-sealed vacuum pump, although the pumping efficiency is improved, the gas pumped out by the vacuum extruder contains a large amount of water vapor, which is common Condensed water will emulsify the pump oil, which will lead to the problem of degraded pump performance; 3) The vacuum pump in the vacuum extruder works under the condition of large displacement for a long time, and the oil injection phenomenon of the conventional slide valve or rotary vane oil-sealed vacuum pump Serious, resulting in a large loss of pump oil consumption and serious environmental pollution; 4) The vacuum extruder works in an outdoor environment and usually lacks qualified industrial circulating cooling water. 5) The ambient temperature in different regions and seasons varies greatly, which will also lead to obvious changes in the performance of the vacuum pump, such as the freezing and cracking of the water cooling jacket in winter in the north; 6) The exhaust airflow of the vacuum extruder Generally, there are more solid dust and sediment particles in the vacuum pump. Once it enters the vacuum pump, it will directly cause the wear and damage of the pump. At present, the purification effect of the actual gas filtration equipment is not ideal.
[0003] Although there is a rotary vane vacuum pump used for brick vacuum extruders, it needs to be equipped with a motor cooling fan to cool the pump oil. The cooler is relatively large and not energy-saving enough.
In addition, if the air filter is not installed, the dust in the pumped gas cannot be filtered out, which will affect the cleanliness of the pump oil, and will affect the use effect and service life of the vacuum pump.

Method used

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Examples

Experimental program
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Effect test

Embodiment Construction

[0029] Refer to attached Figure 1~4 , Rotary vane high-efficiency energy-saving environmental protection vacuum pump includes air-water separator, air filter, pump body stator 7, rotor 12, rotary vane 13, exhaust valve assembly 14, side-mounted oil tank 3, air-cooled pump oil cooler 9, exhaust Air and oil mist filter, centrifugal fan 5, casing 6, frame 1 and motor 2.

[0030] The air-water separator is installed near the frame in an independent pattern, and the air-water separator includes a cylinder body 20, a partition plate 22, a mesh type filter screen cylinder 23, a conical diversion port 21, an upper cover 25, an air intake Port 26, air outlet 24 and sewage outlet. A partition 22 is installed in the middle of the cylindrical body 20 , and a mesh filter cylinder 23 is installed in the top of the partition 22 . The lower part of the dividing plate 22 is equipped with a conical diversion opening 21, and the upper part of the conical diversion opening 21 is connecte...

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Abstract

The invention discloses a rotary-vane efficient energy-saving environmental-friendly vacuum pump, relates to a rotary-vane vacuum pump for a tile vacuum-extruder, belongs to the technical field of vacuum pumps and is suitable for being used as vacuuming equipment for standby use in building material industry, chemical industry, medicine industry, electronic industry, ceramics industry and the like, especially suitable for the rotary-vane vacuum pump used for the tile vacuum-extruder. The rotary-vane efficient energy-saving vacuum pump comprises a gas-water separator, an air filter, a pump body stator, a rotator, rotary vanes, a vent valve assembly, a side-placed oil tank, an air-cooled oil-pumping cooler, a venting oil mist filter, a centrifugal fan, a housing, a frame and a motor, wherein the gas-water separator comprises a cylinder body, a clapboard, a netting filter net cylinder and a cone river diversion port; the air filter is provided with a filter cylinder body which is internally provided with an exhaust duct; the filter cylinder body is internally provided with a filter core assembly; and the centrifugal fan is arranged on a coupler, the housing is arranged on the outer sides of the pump body and the air-cooled oil-pumping cooler, so as to form an air-cooled oil-pumping cooler and a pump body cooling air duct.

Description

technical field [0001] The rotary vane high-efficiency, energy-saving and environment-friendly vacuum pump of the present invention relates to a rotary vane vacuum pump used for brick vacuum extruders, belongs to the technical field of vacuum pumps, and is suitable for vacuum pumping equipment in building materials, chemical industry, medicine, electronics, ceramics and other industries , especially suitable for rotary vane vacuum pumps used in brick vacuum extruders. Background technique [0002] Vacuum extruder is a production machine widely used in brick and tile manufacturing industry at present, and vacuum pump is the most important supporting equipment in vacuum extruder. Conventional water ring vacuum pumps, slide valve vacuum pumps or rotary vane vacuum pumps are usually used in vacuum extruders, but the following technical problems generally exist in actual use: 1) The use of water ring vacuum pumps has low working vacuum and exhaustion. Low efficiency and high ene...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F04C25/02F04C29/00
CPCY02P20/10
Inventor 管向东
Owner 南通诺博特机器人制造有限公司
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