Welding method achieving medium thick plate backing welding without back gouging

A welding method and bottoming welding technology, applied in welding equipment, arc welding equipment, manufacturing tools, etc., can solve the problems of unsuitable robot automatic welding, unclear root of medium and thick plate bottoming welding, low efficiency, etc., and achieve easy robotization. The effect of automatic welding, reducing serious deformation and simplifying the welding process

Active Publication Date: 2013-08-21
上海交材智能设备有限公司
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Problems solved by technology

[0005] The purpose of the present invention is to overcome the shortcomings of the existing medium and thick plate welding method, which are complicated in process, low in efficiency and not suitable for automatic robot welding, and provide a welding method for realizing the root welding of medium and heavy plates without clearing the root

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  • Welding method achieving medium thick plate backing welding without back gouging
  • Welding method achieving medium thick plate backing welding without back gouging
  • Welding method achieving medium thick plate backing welding without back gouging

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Embodiment Construction

[0022] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation is provided, but the protection scope of the present invention is not limited to the following embodiments.

[0023] A welding method of the present invention for realizing root-clearing of medium-thick plates, generally speaking, includes two steps of rooting welding and filling welding. Among them, double-sided double-arc asymmetric welding is used for backing welding, double-sided double-arc symmetrical welding is used for filling welding, and MAG welding (Metal Active Gas Welding, metal active gas welding) is preferably used for both backing welding and filling welding.

[0024] During rooting welding, the arc distance between the front arc and the back arc is 20 to 40 mm, and the two welding torches are welded at the sa...

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Abstract

The invention discloses a welding method achieving medium thick plate backing welding without back gouging. The welding method comprises the steps of backing welding and filling welding, wherein double-face double-arc asymmetry welding is adopted in the backing welding, double-face double-arc symmetry welding is adopted in the filling welding, an assembling clearance between root portions of two welding plates is 4-6 millimeters, the angle of a welding gun is 70-85 degrees, standing time of a side wall when the welding gun swings is 0.3-0.6 second, and the amplitude of swinging of the welding gun of the backing welding is more than 5 millimeters. The welding method is suitable for vertical position welding of a medium thick plate with the thickness of more than 20 millimeters, the backing welding without the back gouging can be achieved, and therefore a traditional medium thick plate welding process is simplified, production efficiency is improved, and deformation of workpieces does not exist basically after the welding. In addition, the welding method further achieves automatic welding of a robot of the medium thick plate easily.

Description

technical field [0001] The invention relates to a welding method suitable for realizing root welding of medium and thick plates without clearing the root, and belongs to the field of welding technology. Background technique [0002] Plate welding is widely used in the fields of ships, mining machinery, high pressure vessels, marine engineering and heavy machinery, especially in the shipbuilding industry, where welds of medium and heavy plates account for more than 70%. At present, the welding methods used in the welding of medium and thick plates are mainly manual welding and semi-automatic welding. The traditional single-arc welding process is: front preheating → front welding → reverse gouging → grinding groove → magnetic particle flaw detection → reverse preheating → reverse welding → post-heating. Using a single arc to weld medium and thick plates produces a large welding stress, which makes the welding workpiece prone to large stress deformation, and the correction aft...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/022B23K9/173
Inventor 杨乘东陈玉喜张华军钟健勇陈华斌黄红雨陈善本
Owner 上海交材智能设备有限公司
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