Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Extruding and forming method of polyethylene pipe for water supply

An extrusion molding and polyethylene technology, which is applied in the field of extrusion molding of polyethylene pipes for water supply, can solve the problems of poor surface smoothness of pipes, large particle size of black masterbatch, rupture of pressure pipes, etc., and achieves excellent surface smoothness, Low water absorption and low permeability

Active Publication Date: 2014-02-12
扬州巨业耐磨复合材料有限责任公司
View PDF5 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the existing polyethylene pipes for water supply, the particle size of the black masterbatch is large, the dispersibility is poor, the smoothness of the pipe surface is poor, and the undispersed carbon black agglomerates existing in the pipe wall may cause premature rupture of the pressure pipe

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] An extrusion molding method of polyethylene pipe for water supply, which is characterized in that it comprises the following steps:

[0016] (1) The high-density polyethylene resin and the black masterbatch are subjected to vacuum treatment, and after the vacuum treatment, a high-speed mixer is used for high-speed mixing uniformly, and the moisture content in the uniformly mixed material is below 0.4%; the black masterbatch includes Carbon black masterbatch and antioxidant;

[0017] (2) The uniformly mixed materials are added to the barrel of the screw extruder, and under the action of the screw rotation, the material is transported forward to the feeding section through the friction and shear action of the inner wall of the barrel and the surface of the screw, and undergoes compression, melting, and homogenization. , The material gradually changes from a powdery solid to a high-viscosity elastomer. The high-viscosity elastomer is extruded through the die on the screw extrud...

Embodiment 2

[0025] A method for extrusion molding of polyethylene pipe for water supply includes the following steps:

[0026] (1) Vacuum the high-density polyethylene resin, carbon black masterbatch and antioxidant 1076. After vacuuming, use a high-speed mixer for high-speed mixing uniformly, and the moisture content in the uniformly mixed material is below 0.4%; The black masterbatch includes carbon black masterbatch and antioxidant; the mass ratio of polyethylene, carbon black masterbatch and antioxidant is 90:9.8:0.2, the spindle speed of the high-speed mixer is 430rpm, and the particle size of the carbon black masterbatch is 20nm;

[0027] (2) The uniformly mixed materials are added to the barrel of the screw extruder, and under the action of the screw rotation, the material is transported forward to the feeding section through the friction and shear action of the inner wall of the barrel and the surface of the screw, and undergoes compression, melting, and homogenization. , The material...

Embodiment 3

[0031] A method for extrusion molding of polyethylene pipe for water supply includes the following steps:

[0032] (1) Vacuum the high-density polyethylene resin, carbon black masterbatch and antioxidant 1010. After vacuuming, use a high-speed mixer for high-speed mixing uniformly, and the moisture content in the uniformly mixed material is below 0.4%; The black masterbatch includes carbon black masterbatch and antioxidant; the mass ratio of polyethylene, carbon black masterbatch and antioxidant is 93:6.7:0.3, the spindle speed of the high-speed mixer is 615rpm, and the particle size of the carbon black masterbatch is 15nm;

[0033] (2) The uniformly mixed materials are added to the barrel of the screw extruder, and under the action of the screw rotation, the material is transported forward to the feeding section through the friction and shear action of the inner wall of the barrel and the surface of the screw, and undergoes compression, melting, and homogenization. , The material...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention discloses an extruding and forming method of a polyethylene pipe for water supply. The extruding and forming method of the polyethylene pipe for water supply comprises the following steps: (1) vacuumizing high-density polyethylene resin and black master batch, and stirring and mixing at high speed uniformly by a high-speed mixing machine after vacuumizing treatment, wherein the moisture content of uniformly mixed materials is below 0.4%; (2) adding the uniformly mixed materials into a material cylinder of a screw extruder, conveying the materials to a material feeding section forward through the friction and shearing effects of the inner wall of the material cylinder and the surface of a screw under the screw rotation effect, changing the materials from the powdery solid into high-viscosity elastomers gradually through the compression, fusion and homogenization processes, extruding the high-viscosity elastomers through an opening die on a head of the screw extruder so as to acquire a pipe consistent with the opening die in shape at the extruding temperature of 110-130 DEG C; (3) cooling, and dragging; and (4) spraying a code, cutting, polishing and detecting, wherein the product up to the standard after checking is the polyethylene pipe for water supply. The extruding and forming method of the polyethylene pipe for water supply, which is provided by the invention, is rapid in extruding speed and is high in production efficiency; the prepared pipe is improved in abrasion resistance, is good in aging resistance, prolonged in the service life, and low in production cost.

Description

Technical field [0001] The invention relates to a pipe extrusion molding method, in particular to a polyethylene pipe extrusion molding method for water supply. Background technique [0002] Internationally, polyethylene pipes have been used as pressure pipes for 50 years. Many countries have been applied in water and gas pipelines. In my country, since the National Bureau of Quality and Technical Supervision issued the national standard (GB / T13663-2000) for Polyethylene (PE) Pipes for Water Supply on November 21, 2000, it has promoted the production and application of polyethylene water supply pipes in China. However, in the existing polyethylene pipes for water supply, the black masterbatch has a large particle size, poor dispersion, and poor pipe surface smoothness. Undispersed carbon black agglomerates in the pipe wall may cause premature rupture of the pressure pipe . Therefore, a new polyethylene pipe for water supply is needed. Summary of the invention [0003] The purp...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B29C47/00B29C47/90B29C47/92C08L23/06C08K3/04C08K5/134B29C48/92B29C48/90
CPCB29C48/92B29C48/905B29C48/09B29C48/901C08K3/04C08K5/1345B29L2023/22B29C2948/92704C08L2203/18C08L2207/062C08L23/06B29C2948/92895B29C2948/92923
Inventor 乐少兵
Owner 扬州巨业耐磨复合材料有限责任公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products