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A method and system for preventing contamination of boiler heating surfaces by using wear-resistant material circulation

A technology of material circulation and heating surface, applied in the field of boilers, can solve the problems of reduced heat transfer effect of flow heating surface, difficulty, increased operating costs, etc., to achieve the effect of avoiding serious contamination, low initial investment and operating costs

Active Publication Date: 2016-09-21
DONGFANG BOILER GROUP OF DONGFANG ELECTRIC CORP
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AI Technical Summary

Problems solved by technology

When the gas phase sodium salt contacts the heating surface with a lower temperature, it condenses and gathers on the surface of the tube, and absorbs the ultrafine ash in the flue gas to form a contaminated inner layer. On the boiler burning high sodium coal, as the gas phase sodium salt continues to Condensation and capture of fly ash particles in the flue gas make the fouling layer grow continuously, resulting in the thickening of the fouling layer on the pipe wall, and finally covering the entire pipe wall. The fouling layer becomes very hard. Conventional boiler steam sootblowing has If it cannot be removed, the heat transfer effect of the convection heating surface will be greatly reduced, which will directly affect the long-term safe and stable operation of the boiler.
[0004] The boilers that were put into operation in the early stage were forced to shut down because of the convective heating surface being covered and blocked after burning Xinjiang high-sodium coal.
The boilers put into operation in Xinjiang recently cannot all burn Zhundong high-sodium coal. They all need to be blended with Wudong low-sodium coal in different proportions (about 30% to 50%), which greatly increases operating costs and reduces unit capacity. operating economy
Judging from the situation of materials such as diatomite and low-sodium coal boiler fly ash blended in the inventor's laboratory, the amount of blended firing required is extremely large, and it is difficult to popularize and apply them in actual operating boilers.
After a large number of boilers burning high-sodium coal are put into operation, it will be more difficult and costly to find low-sodium coal or other material resources for blending
For high-sodium coal in Xinjiang, the current measures taken in boiler design are mainly to enlarge the furnace size, increase the distance between burners, increase the number of sootblowers, increase the pitch of convective heating surfaces, etc., which will greatly increase The cost of equipment and the contamination of the convection heating surface still cannot be eradicated

Method used

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Embodiment Construction

[0038] The following non-limiting examples illustrate the invention.

[0039] According to the tendency of coal ash to stain and the content of the ash The content has the characteristics of negative correlation characteristics, and the high The wear-resistant material with high content - the mixture of quartz sand (or pure river sand) and large particle fly ash is sent to the boiler 1 combustion air area for combustion, and is fully mixed with the boiler flue gas before entering convection heating. On the one hand, due to As the concentration of fly ash increases, the Na captured by fly ash + The increase can greatly reduce the proportion deposited on the tube wall of the convective heating surface; on the other hand, the use of wear-resistant materials and large particles of fly ash to continuously remove the contaminated layer on the tube wall of the convective heating surface can realize the Self-cleaning of walls. Most of the quartz sand and large particle fly ash w...

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Abstract

The invention discloses a method and system for preventing the heating surface of a boiler from being polluted by using wear-resistant material circulation, which belongs to the boiler field. Mixing, and finally wear-resistant materials and granular fly ash are recycled for recycling. The system includes a circulating material buffer box, the material outlet of which is connected to the burner wind area of ​​the boiler, and the material inlet is connected to one of the boiler's economizer ash hopper, denitrification inlet and outlet ash hopper, air preheater ash hopper and the first electric field of the dust collector It is connected at one or more places, and it is also provided with a material adding port. The pipeline connecting the material outlet of the circulating material buffer box with the boiler combustion air area is also connected with the hot primary air branch pipe. The present invention is a method and system for preventing convective heating surface contamination of boilers burning high-sodium coal. On the basis of keeping the boiler structure basically unchanged, the heating surface can be avoided from serious contamination with relatively low initial investment and operation cost. State, to achieve the full combustion of Zhundong high-sodium coal in the boiler.

Description

technical field [0001] The invention belongs to the field of boilers. Background technique [0002] The Xinjiang region is rich in coal resources. Only the Zhundong Coalfield has a cumulative proven coal resource reserve of 213.6 billion tons and a predicted reserve of 390 billion tons. It is currently the largest integrated coal field in my country. However, Zhundong coal has a high content of alkali metals and has serious slagging and pollution characteristics. [0003] During the combustion of coal particles, all the sodium salts in the ash will be released and exist in the flue gas in the gas phase. When the gas phase sodium salt contacts the heating surface with a lower temperature, it condenses and gathers on the surface of the tube, and absorbs the ultrafine ash in the flue gas to form a contaminated inner layer. On the boiler burning high sodium coal, as the gas phase sodium salt continues to Condensation and capture of fly ash particles in the flue gas make the fo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F23C9/00F23J3/00F23J15/02
Inventor 黄波刘泰生何维
Owner DONGFANG BOILER GROUP OF DONGFANG ELECTRIC CORP
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