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Free-cutting nickel brass alloy and preparation method thereof

A nickel-brass, easy-cutting technology, applied in the field of free-cutting nickel-brass alloy and its preparation, can solve the problems of cutting performance and mechanical performance to be improved, high burning loss rate, etc., and achieve the effect of superior cutting performance and mechanical performance

Active Publication Date: 2015-04-01
JIANGXI AUDY BRASSWORK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the burning loss rate of tin (Sn), magnesium (Mg) and rare earth (Re) is relatively high, and the cutting performance and mechanical properties need to be improved.

Method used

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  • Free-cutting nickel brass alloy and preparation method thereof
  • Free-cutting nickel brass alloy and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: A kind of free-cutting nickel brass alloy, its chemical composition is: copper 62.5wt%, nickel 0.25wt%, lead 0.18wt%, arsenic 0.13wt%, aluminum 0.05wt%, manganese 0.03wt%, tin 0.06 wt%, iron 0.03 wt%, cerium 0.02 wt%, neodymium 0.04wt%, cobalt 0.03wt%, titanium 0.02wt%, germanium 0.03 wt%, holmium 0.02wt%, the balance is zinc and unavoidable impurities, of which not The content of avoided impurities does not exceed 0.2 wt%;

[0015] Its preparation method is as follows:

[0016] 1) Pretreatment A: Raise the temperature of the furnace to 1120°C, put in 8 wt% copper, and after complete melting, add the formula amounts of cerium, germanium and neodymium in turn, keep it warm for 12 minutes and pour it to obtain alloy a;

[0017] 2) Pretreatment B: Raise the temperature of the furnace to 1500°C, put in 29 wt% copper, and after complete melting, add cobalt, titanium, holmium, iron, nickel and manganese in sequence, keep warm for 20-30min and then pour , to ob...

Embodiment 2

[0020] Embodiment 2: A kind of free-cutting nickel brass alloy, its chemical composition is: copper 62wt%, nickel 0.2wt%, lead 0.15wt%, arsenic 0.1wt%, aluminum 0.02wt%, manganese 0.02wt%, tin 0.04wt% %, iron 0.01 wt%, cerium 0.01 wt%, neodymium 0.02 wt%, cobalt 0.01 wt%, titanium 0.01 wt%, germanium 0.02 wt%, holmium 0.01 wt%, the balance is zinc and unavoidable impurities, of which unavoidable The content of impurities does not exceed 0.2 wt%;

[0021] Its preparation method is as follows:

[0022] 1) Pretreatment A: raise the temperature of the furnace to 1100°C, put in 5 wt% copper, and after complete melting, add cerium, germanium and neodymium in sequence, keep warm for 10 minutes and pour to obtain alloy a;

[0023] 2) Pretreatment B: raise the temperature of the furnace to 1450 ℃, put in 23 wt% copper, and after complete melting, add the formula amount of cobalt, titanium, holmium, iron, nickel and manganese in sequence, and pour after holding for 20 minutes. Alloy b...

Embodiment 3

[0026] Embodiment 3: A kind of free-cutting nickel-brass alloy, its chemical composition is: copper 63wt%, nickel 0.3wt%, lead 0.2wt%, arsenic 0.15wt%, aluminum 0.08wt%, manganese 0.04wt%, tin 0.07wt% %, iron 0.06 wt%, cerium 0.03 wt%, neodymium 0.05 wt%, cobalt 0.05 wt%, titanium 0.03 wt%, germanium 0.05 wt%, holmium 0.04 wt%, the balance is zinc and unavoidable impurities, of which unavoidable The content of impurities does not exceed 0.2 wt%;

[0027] Its preparation method is as follows:

[0028] 1) Pretreatment A: Raise the temperature of the furnace to 1150°C, put in 11wt% copper, and after complete melting, add cerium, germanium and neodymium in the formula in sequence, keep it warm for 15 minutes, and pour it to obtain alloy a;

[0029] 2) Pretreatment B: raise the temperature of the furnace to 1550°C, put in 34wt% copper, and after complete melting, add the formula amount of cobalt, titanium, holmium, iron, nickel and manganese in sequence, keep it warm for 30 minute...

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Abstract

The invention provides a free-cutting nickel brass alloy with excellent cutting performance and good mechanical performance. The free-cutting nickel brass alloy is prepared from leadless free-cutting brass by replacing lead with nickel. By adding cerium, neodymium, cobalt, titanium, germanium, holmium, aluminum and manganese into nickel brass with low lead content, the cutting performance of the nickel brass can be improved, so that the nickel brass is superior to common nickel brass; however, the mechanical performance of the nickel brass is influenced to a certain extent while the cutting performance is improved. By adjusting the use quantity of each component in a formula and using a special process, the mechanical performance of the nickel brass such as tensile strength and hardness is remarkably improved. The prepared free-cutting nickel brass alloy is excellent in cutting performance and mechanical performance.

Description

technical field [0001] The invention relates to an alloy and a preparation method thereof, in particular to a free-cutting nickel-brass alloy and a preparation method thereof. Background technique [0002] Lead brass is widely used in various fields because of its excellent corrosion resistance, easy cutting performance and formability. For example, electrical and electronic connectors, instrument parts, water pipes for drinking water systems, faucets, valves, pipe joints, and hydraulic valves used in automobiles, firefighting, and aircraft. However, lead is very easy to fall off from the base material, and in the process of processing and after the product is discarded, lead will enter the human body through various channels to cause harm: damage to the brain center and peripheral nervous system; damage the hematopoietic system, hinder the synthesis of blood red, cause Anemia; affect the function of the digestive system; suppress the function of the immune system, etc. A...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C9/04C22C1/03
Inventor 李家德
Owner JIANGXI AUDY BRASSWORK