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A manufacturing process of double-wall corrugated pipe modified by using waste hdpe

A double-wall corrugated pipe and production process technology, which is applied in the field of production process of double-wall corrugated pipe modified by waste HDPE, can solve the problems of lack of ring rigidity and ring flexibility, poor physical properties of pipe materials, and poor product quality. Achieve the effects of improved appearance, improved gloss and brightness, and improved ring flexibility

Active Publication Date: 2016-03-30
福建省高品科技管材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But using HDPE new resin, the cost is high
Using HDPE recycled plastics to produce double-wall corrugated pipes can reduce costs, but at present, waste HDPE recycled plastics are used. Due to the limitations of components and manufacturing processes, the physical properties of the pipes obtained are poor, the pipes are relatively brittle, and the ring rigidity and ring flexibility are lacking. poor quality

Method used

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  • A manufacturing process of double-wall corrugated pipe modified by using waste hdpe
  • A manufacturing process of double-wall corrugated pipe modified by using waste hdpe
  • A manufacturing process of double-wall corrugated pipe modified by using waste hdpe

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] A double-wall corrugated pipe modified by using waste HDPE, the inner layer and the outer layer are mainly prepared from the following raw materials in parts by weight:

[0040]

[0041]

[0042]

[0043] Corresponding to the above-mentioned manufacturing process of using waste HDPE to modify the double-wall corrugated pipe, the process steps are as follows:

[0044] A) The production steps of the special material for the inner layer are as follows:

[0045] 1) Pour HDPE regenerated crushed material and LLDPE raw materials into a high-speed mixer and mix evenly (the speed of the high-speed mixer is controlled at 1000r / min), then add silane coupling agent at room temperature, and then add horse To the acid anhydride graft, after mixing evenly (mixing 3min), add enhanced function talcum powder and carbon black and mix evenly;

[0046]2) When the temperature of the mixture in the high-speed mixer reaches 36 degrees, add defoamer and mix evenly. When the temperatu...

Embodiment 2

[0054] A double-wall corrugated pipe modified by using waste HDPE, the inner layer and the outer layer are mainly prepared from the following raw materials in parts by weight:

[0055]

[0056]

[0057]

[0058] Corresponding to the above-mentioned manufacturing process of using waste HDPE to modify the double-wall corrugated pipe, the process steps are as follows:

[0059] A) The production steps of the special material for the inner layer are as follows:

[0060] 1) Pour HDPE regenerated crushed material and LLDPE raw materials into a high-speed mixer and mix evenly (the speed of the high-speed mixer is controlled at 1000r / min), then add silane coupling agent at room temperature, and then add horse To the acid anhydride graft, after mixing evenly (mixing 3min), add enhanced function talcum powder and carbon black and mix evenly;

[0061] 2) When the temperature of the mixture in the high-speed mixer reaches 40 degrees, add the defoamer and mix evenly; when the temp...

Embodiment 3

[0069] A double-wall corrugated pipe modified by using waste HDPE, the inner layer and the outer layer are mainly prepared from the following raw materials in parts by weight:

[0070]

[0071]

[0072]

[0073] Corresponding to the above-mentioned manufacturing process of using waste HDPE to modify the double-wall corrugated pipe, the process steps are as follows:

[0074] A) The production steps of the special material for the inner layer are as follows:

[0075] 1) Pour HDPE regenerated crushed material and LLDPE raw materials into a high-speed mixer and mix evenly (the speed of the high-speed mixer is controlled at 1000r / min), then add silane coupling agent at room temperature, and then add horse To the acid anhydride graft, after mixing evenly (mixing 3min), add enhanced function talcum powder and carbon black and mix evenly;

[0076] 2) When the temperature of the mixture in the high-speed mixer reaches 42 degrees, add a defoamer and mix evenly. When the temper...

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Abstract

The invention discloses a double-wall corrugated pipe modified by waste HDPE (high-density polyethylene) and a manufacturing process of the double-wall corrugated pipe. The double-wall corrugated pipe comprises an inner layer and an outer layer, wherein the inner layer is prepared from 100 parts of HDPE regenerated crumbles, 20-30 parts of LLDPE (linear high-density polyethylene) raw material, 80-110 parts of enhanced functional talcum powder, 4-5 parts of carbon black, 10-11 parts of defoaming agent, 4.5-9 parts of silane coupling agent, 0.45-0.7 parts of maleic anhydride grafted polymer and 2-3 parts of antioxidant; the outer layer is prepared from 100 parts of HDPE regenerated crumbles, 18-19 parts of HDPE raw material, 45-70 parts of LLDPE regenerated blow molded material, 110-130 parts of enhanced function talcum powder, 9-15 parts of ethylate-vinyl acetate copolymer, 5-6 parts of carbon black, 10-11 parts of defoaming agent, 5-9 parts of silane coupling agent, 0.5-0.7 part of maleic anhydride grafted polymer and 1.5-2 parts of antioxidant. The corresponding manufacturing method comprises the following step: mixing and granulating according to certain sequence by controlling temperature condition to manufacture a special inner layer material and a special outer layer material of the HDPE double-wall corrugated pipe. According to the manufacturing process, materials for producing the corrugated pipe are conveniently taken and can be put into production without adding other additives. The obtained double-wall corrugated pipe integrates hardness and softness, the annular flexibility is improved, the using performance is promoted, and the manufacturing cost is also reduced by using the waste HDPE.

Description

technical field [0001] The invention relates to the field of manufacturing double-wall corrugated pipes, in particular to a manufacturing process for modifying double-wall corrugated pipes using waste HDPE. Background technique [0002] Double-wall corrugated pipe is a new type of pipe with a corrugated outer wall and a smooth inner wall. At present, it has been widely used as buried drainage pipes, ground cable pipes, etc., and has replaced traditional cast iron pipes, cement pipes, ordinary plastic pipes and winding corrugated pipes to a considerable extent. At present, HDPE double-wall corrugated pipes are more widely used because of their strong corrosion resistance, less fouling on the surface, low frictional resistance, excellent weather resistance, good processing performance and long service life. At present, HDPE double-wall corrugated pipes are mainly produced by adding appropriate amount of enhanced function masterbatch, carbon black masterbatch and defoamer to H...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/06
CPCC08L23/06C08L2203/18C08L2205/025C08L2205/03C08L2205/035C08L2207/062F16L9/133C08L23/0815C08L51/06C08K13/02C08K3/04C08K3/34C08L23/0853
Inventor 陈汉林
Owner 福建省高品科技管材有限公司
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