Device and method for detecting broken bean defects on checker plate of hot-rolled Bepsi-Tai surface inspection system

A technology of surface inspection and detection method, applied in the directions of optical testing flaws/defects, image data processing, instruments, etc., can solve problems such as failure to guarantee 100% detection of cracked bean defects in checkered boards, system defect overflow, and broken beans of checkered boards.

Active Publication Date: 2016-04-27
SHOUGANG CORPORATION
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Problems solved by technology

At present, the defect that affects the surface quality of the checkered plate is mainly the broken bean defect of the checkered plate. This defect is mainly due to the unstable rolling of the thin gauge checkered plate, or the unreasonable design of the checkered roll, which causes the bean grains of the roll to be damaged, and the broken bean grains in the subsequent rolling printed on strip steel
If the defect is not found in time, it is easy to cause batch quality accidents
And broken bean defects not only affect the appearance, but the serious broken bean is prone to stress concentration and cracks, which affects customer use and causes quality objections
[0003] At present, due to the checkered plate using the traditional hot-rolled surface defect detection method, all the bean grains on the entire substrate of the checkered plate are detected as defects, resulting in too many defects detected by the system, and normal defect processing cannot be performed. The detection rate of broken bean defects is less than 50%, which may lead to overflow of system defects, and it cannot guarantee 100% detection of broken bean defects on the pattern plate, and batch quality accidents caused by roll broken beans will occur

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  • Device and method for detecting broken bean defects on checker plate of hot-rolled Bepsi-Tai surface inspection system
  • Device and method for detecting broken bean defects on checker plate of hot-rolled Bepsi-Tai surface inspection system
  • Device and method for detecting broken bean defects on checker plate of hot-rolled Bepsi-Tai surface inspection system

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Embodiment Construction

[0019] The embodiment of the present invention provides a detection device for the broken bean defect of the pattern plate of the hot-rolled PepsiCo surface detection system, including a CCD high-speed camera system, a detection parameter setting module, a classifier, a standard edge detection module, and a special area for traditional hot rolling Detection module, sensitive area detection module and post-processing module. The detection parameter setting module is used to set the parameters of the checkered plate material group. The parameters of checkered plate material group include material property parameters and classifier property parameters. The standard edge detection module is used to set the gray threshold value of checkered plate edge detection. The standard edge detection module is used to find the edge of the strip steel. When the camera shoots, it will capture the edge of the strip steel and the non-strip steel area outside the edge. Setting the critical gray v...

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Abstract

The present invention discloses a detection apparatus and a method for hot rolling Parsytec surface detection system checkered plate bean damage defect, and belongs to the technical field of hot rolling strip steel surface detection. The detection method comprises: 1, configuring a file to increase a checkered plate material set; 2, applying a standard edge portion detection module; 3, setting the detection sensitivity of the traditional hot rolling special area detection module to 0%, and setting the texture fitness to 100%; 4, adopting a sensitive area detection module; 5, collecting 30-50 matrix samples from a normal checkered base plate, and collecting 50-80 defect samples from a sample having bean damage defect; and 6, adopting the post-processing file setting of the system software program to make the system have the operation interface alarm function on the checkered plate bean damage defect. With the detection method, the system defect overflow can not be caused, and the batch quality accidents caused by roller bean damage are effectively avoided.

Description

technical field [0001] The invention relates to the technical field of surface detection of hot-rolled steel strips, in particular to a detection device and method for broken bean defects of pattern plates of a hot-rolled PepsiCo surface detection system. Background technique [0002] As a hot-rolled special plate, checkered plate is mainly used for structural building anti-skid, vehicle use and door panel decoration materials, etc. At present, the defect that affects the surface quality of the checkered plate is mainly the broken bean defect of the checkered plate. This defect is mainly due to the unstable rolling of the thin gauge checkered plate, or the unreasonable design of the checkered roll, which causes the bean grains of the roll to be damaged, and the broken bean grains in the subsequent rolling Printed onto the strip steel. If the defect is not found in time, it is easy to cause batch quality accidents. And broken bean defects not only affect the appearance, but...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N21/88G06T7/00
Inventor 于洋焦会立徐文军张嘉琪尹玉京王畅王林徐海卫陈瑾惠亚军李飞陈斌
Owner SHOUGANG CORPORATION
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