Low-compression-ratio method for producing heavy-gauge flaw-detection-maintaining steel plate

A technology with low compression ratio and thick specifications, which is applied in the field of metallurgy, can solve problems such as the inability to press the core of the billet, the inability to receive orders for the steel plate, and low production efficiency, so as to achieve the effect of improving the production guarantee capacity

Inactive Publication Date: 2014-09-03
JIGANG GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, many domestic iron and steel enterprises use continuous casting machines to roll casting slabs for the production of steel plates. The thickness of the casting slabs is generally less than 250mm. In order to ensure the internal quality of the steel plates, the compression ratio of the rolling process is required to be ≥ 4, resulting in the inability to accept orders for steel plates of 80-120mm.
Because in the production of 80-120mm thick steel plates, especially when producing steel plates with flaw detection requirements, if a lower compression ratio is used under the current process conditions, the original loose defects in the core of the slab will occur, which cannot be pressed together, and eventually Resulting in unqualified steel plate flaw detection
[0003] In order to realize the production of thick-gauge steel plates, some enterprises have developed a composite billet-making process. However, due to the low production efficiency of this process, it is difficult to meet the requirements of the composite surface. The production and processing cost is 500 yuan / ton higher than that of billet direct rolling, and the production cycle is long. Restricted by other factors, the actual output is very low

Method used

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  • Low-compression-ratio method for producing heavy-gauge flaw-detection-maintaining steel plate
  • Low-compression-ratio method for producing heavy-gauge flaw-detection-maintaining steel plate
  • Low-compression-ratio method for producing heavy-gauge flaw-detection-maintaining steel plate

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Embodiment 1

[0021] This embodiment is a specific implementation production process of 100mm Q345B with a compression ratio of 2.5. The selected process is suitable for the production of 100mmQ345B steel plate on the 4300 wide and heavy plate rolling mill. The thickness of the cast slab is 250mm, and the thickness of the finished plate is 100mm.

[0022] (1) Steelmaking: A 210-ton converter is used for the steelmaking furnace, with a tapping capacity of 215.82 tons, a carbon weight percentage of 0.068% during tapping, and a tapping temperature of 1644°C;

[0023] (2) LF treatment cycle is 56min, heating time is 24min, reaching temperature is 1566℃, leaving temperature is 1612℃, ∑(FeO+MnO) mass percentage content is 1.2%;

[0024] (3) RH vacuum treatment time is 20min, and the vacuum time is 12min below 200Pa;

[0025] (4) Pouring section: 250×2000mm, using dynamic soft reduction technology, the reduction section consists of 3 sections, each section has a reduction of 2.5mm, a total reduction of 7...

Embodiment 2

[0043] This embodiment is a specific implementation production process of 120mm Q345D-Z25 with a compression ratio of 2.08. The selected process is suitable for the production of 120mm Q345D-Z25 steel plate on the 4300 wide and heavy plate rolling mill. The thickness of the cast slab is 250mm, and the thickness of the finished plate is 120mm.

[0044] (1) Steelmaking: A 210-ton converter is used for the steelmaking furnace, with a tapping capacity of 217.77 tons, a carbon weight percentage of 0.062% during tapping, and a tapping temperature of 1652°C;

[0045] (2) LF treatment cycle is 58min, heating time is 22min, reaching temperature is 1569℃, leaving temperature is 1609℃, mass percentage of ∑(FeO+MnO) is 1.3%;

[0046] (3) RH vacuum treatment time is 22min, and the vacuum time is 15min below 200Pa;

[0047] (4) Pouring section: 250×2000mm, using dynamic soft reduction technology, the reduction section consists of 3 sections, each section has a reduction of 2.5mm, a total reduction...

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Abstract

The invention discloses a low-compression-ratio method for producing a heavy-gauge flaw-detection-maintaining steel plate. According to the method, a steel plate which meets the requirement of GB first-grade flaw detection and fulfill each performance index of steel plates can be obtained by innovations on clean steel production, continuous casting, heating, rolling and normalizing processes, wherein a dynamic soft reduction technology is adopted in the continuously casting process, casting production of a slab with thickness of 2500mm can be protected in the whole journey by means of low-temperature slow-pulling-rate, the center segregation of the slab is required to be less than 1.5 of C model; the slab heating temperature is controlled to be 1050-1220 DEG C, the temperature of the descaled slab is controlled to be 1000-1100 DEG C. A high-temperature, non-controlled rolling and high reduction process is adopted as the rolling principle, maximal capacity of a rolling mill is adopted in the deforming process to guarantee the pass reduction rate, so that the deformation can infiltrate into the center of a steel plate; and the last pass is performed when the lower limit of the deformation temperature range is met, and the reduction rate and the deformation temperature are effectively combined, so that the reduction rate is more than or equal to 20 percent.

Description

Technical field [0001] The invention relates to a method for producing thick-gauge flaw detection steel plates with a low compression ratio, and belongs to the technical field of metallurgy. Background technique [0002] In recent years, with the rapid development of heavy machinery and wind power industries, the use of steel plates with a thickness of 80 to 120 mm has increased month by month. At present, many domestic steel companies use continuous casting machines for casting billet rolling. The thickness of the cast billet is generally less than 250mm. To ensure the internal quality of the steel plate, the reduction ratio of the rolling process is required to be ≥4, which makes it impossible to receive orders for 80-120mm steel plates. Because in the production of 80-120mm thick steel plates, especially steel plates with flaw detection requirements, if a lower compression ratio is used under the current process conditions, the original looseness of the core of the cast slab w...

Claims

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Application Information

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IPC IPC(8): C21D8/02B22D11/18
Inventor 张海民马洪德孔雅薛彦龙杜平江成宪丁中刘建伟张英杰叶勇司春杰高靖超王嘉祺崔美棠赵华赵坤
Owner JIGANG GRP
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