Permanent modifier capable of improving electrical conductivity of hypo eutectic Al-Si alloy as well as preparation method and using method of permanent modifier

A modification agent and hypoeutectic technology, applied in the field of metallurgy, can solve problems such as unsatisfactory improvement of electrical conductivity, reduction of mechanical properties of alloys, inclusion of strontium-containing compounds, etc., to achieve obvious electrical conductivity, improve electrical conductivity, and reduce shrinkage cavities and pores Effect

Active Publication Date: 2014-12-10
SHENYANG POLYTECHNIC UNIV
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  • Application Information

AI Technical Summary

Problems solved by technology

[0006] At present, the commonly used modifiers for hypoeutectic Al-Si alloys mainly include Na modification, Sr modification, Sb modification, Te modification and RE modification, among which Na modification and Sr modification are the most common in industrial production, and the modification effect is the most ideal, but Na modification The effective metamorphic time is only about 40 minutes. During the metamorphic process, equipment will be corroded and harmful gases will be generated. Therefore, its application in industrial production is limited; Sr metamorphism has an incubation period of about 30 min, and it is easy to produce inclusions of strontium-containing compounds, and the metamorphic process has a tendency to get gas. Causes a large number of pores in the casting, thereby reducing the mechanical properties of the alloy
[0007] However, it is found through experiments that the improvement of the electrical conductivity of the hypoeutectic aluminum-silicon alloy after the above-mentioned modification agent is modified is not ideal. Taking the ZL101 alloy as an example, the electrical conductivity of the ZL101 alloy after the above-mentioned modification agent is modified is shown in Table 2. For this reason, It is necessary to study a long-acting modifier for improving the electrical conductivity of hypoeutectic Al-Si alloys

Method used

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  • Permanent modifier capable of improving electrical conductivity of hypo eutectic Al-Si alloy as well as preparation method and using method of permanent modifier
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  • Permanent modifier capable of improving electrical conductivity of hypo eutectic Al-Si alloy as well as preparation method and using method of permanent modifier

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] 20Kg composite modificator master alloy, its composition according to mass percentage is: Sr: 3%, lanthanum-cerium-rich mixed rare earth: 18%, and the balance is Al.

[0043] Its preparation method is as follows:

[0044] (1) Ingredients: according to the mass percentage: Sr: 3%, lanthanum-cerium-rich mixed rare earth: 18%, and the balance is Al. Weigh Al-Sr alloy, Al-lanthanum-cerium-rich mixed rare earth ingot and pure Al ingot Ingredients, including Al-10Sr 6Kg, Al-30 lanthanum-cerium-rich mixed rare earth 12Kg, pure Al 2Kg;

[0045] (2) Smelting: Heat the pure Al ingot and the mixed rare earth ingot rich in lanthanum and cerium to 740°C to melt, inject Ar gas and add a slag removal agent, perform the first degassing and slag removal treatment, and remove the slag after holding for 10 minutes;

[0046](3) Alloying: Lower the temperature to 720°C, add Al-Sr alloy ingots until they are completely melted and stir the melt evenly, inject Ar gas and add slag remover, and...

Embodiment 2

[0055] 10Kg composite modifier master alloy, its composition and weight ratio are: Sr: 2.0%, lanthanum-cerium-rich mixed rare earth: 15.0%, and the balance is Al.

[0056] Its preparation method is as follows:

[0057] (1) Ingredients: According to the mass percentage: Sr: 2%, lanthanum-cerium-rich mixed rare earth: 15%, and the balance is Al. Weigh Al-Sr alloy, Al-lanthanum-cerium-rich mixed rare earth ingot and pure Al ingot Ingredients, including Al-10Sr 2Kg, Al-30 lanthanum-cerium-rich mixed rare earth 5Kg, pure Al 3Kg;

[0058] (2) Smelting: Heat the pure Al ingot and Al-lanthanum-cerium-rich mixed rare earth ingot to 730°C to melt, inject Ar gas and add a slag remover, perform the first degassing and slag removal treatment, and remove the slag after holding for 8 minutes;

[0059] (3) Alloying: Lower the temperature to 700°C, add Al-Sr alloy ingots until they are completely melted and stir the melt evenly, inject Ar gas and add slag remover, and perform the second degas...

Embodiment 3

[0066] 10Kg composite modificator master alloy, its composition and weight ratio are: Sr: 1.0wt.%, Lanthanum-Cerium-rich mixed rare earth: 10wt.%, and the balance is Al.

[0067] Its preparation method is as follows:

[0068] (1) Ingredients: according to the mass percentage: Sr: 1wt.%, lanthanum-cerium-rich mixed rare earth: 10 wt.%, and the balance is Al. Weigh Al-Sr alloy, Al-lanthanum-cerium-rich mixed rare earth ingot and pure Al ingots are batched, including 1Kg of Al-10Sr, 3.3Kg of Al-30 rich lanthanum and cerium mixed rare earth, and 5.7Kg of pure Al;

[0069] (2) Smelting: Heat the pure Al ingot and Al-lanthanum-cerium-rich mixed rare earth ingot to 750°C to melt, inject Ar gas and add a slag remover, perform the first degassing and slag removal treatment, and remove the slag after holding for 15 minutes;

[0070] (3) Alloying: Lower the temperature to 710°C, add Al-Sr alloy ingots until they are completely melted and stir the melt evenly, inject Ar gas and add slag ...

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Abstract

The invention belongs to the metallurgical field and particularly relates to a permanent modifier capable of improving electrical conductivity of a hypo eutectic Al-Si alloy as well as a preparation method and a using method of the permanent modifier. The permanent modifier comprises the following components in percentage by weight: 1-4% of Sr, 5-20% of lanthanum-cerium-rich mixed rear earth and the balance of Al, wherein a weight ratio of the Sr to the lanthanum-cerium-rich mixed rear earth is 1 to (5-10). The preparation method for the permanent modifier comprises the following steps: firstly, preparing materials and smelting the prepared materials; and then, carrying out alloying and carrying out thermal extrusion by virtue of billets prepared by extruding and casting to prepare a modifier wire, thus obtaining the permanent modifier product capable of improving electrical conductivity of the hypo eutectic Al-Si alloy, wherein effective modifying time is at least 5 hours. The permanent modifier disclosed by the invention is convenient to use, stable in effect, long in effective modifying time, free of a modifying incubation period, and has effective modifying time of at least 5 hours according to detection. And moreover, the electrical conductivity of the alloy treated by virtue of the modifier wire is obviously improved.

Description

technical field [0001] The invention belongs to the field of metallurgy, and in particular relates to a long-acting modifier for improving the electrical conductivity of a hypoeutectic Al-Si alloy and a preparation and use method. Background technique [0002] Aluminum-silicon alloy is one of the most widely used cast aluminum alloys, widely used in high-voltage power transmission equipment, such as high-voltage switches, high-voltage tanks, etc. [0003] The addition of silicon in the aluminum-silicon alloy makes the alloy not only maintain the advantages of metal aluminum, but also improve the fluidity and wear resistance of the alloy, reduce the tendency of thermal cracking and shrinkage of the alloy, and ensure the good casting performance of the alloy; but The eutectic silicon of the unmodified hypoeutectic aluminum-silicon alloy is in the form of thick plates or strips, which severely splits the aluminum matrix and reduces the strength and plasticity of the alloy. [...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/04
Inventor 李润霞姜锡博于宝义勾洋洋马广辉白彦华李荣德
Owner SHENYANG POLYTECHNIC UNIV
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