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A composite electroplating method for crystallizer copper tube with elemental nickel transition layer

A technology of crystallizer copper tube and composite electroplating, applied in the field of electroplating, can solve the problems of instability, inconsistent temperature of alloy composition, inconsistent coating, etc., and achieve the effects of prolonging service life, simple composition and cost reduction

Active Publication Date: 2018-03-16
广西振钢再生资源有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this patent application has paid attention to the problem of plating peeling, it has also adopted an appropriate solution, that is, the method of using a transition layer of chrome plating, but the transition layer is still chromium, and it still does not fundamentally solve the two different problems of chromium and copper. The peeling problem caused by the material difference, so its use effect is still not very ideal
[0004] CN1465753A also discloses a method for electroplating the inner surface of a crystallizer, which adopts a nickel-cobalt alloy as a transition layer, although it also solves the problem of material performance differences between chromium and copper, but because it adopts an alloy coating, the composition of the plating solution is complicated, and the electroplating process The requirements are high, and the alloy composition of the alloy coating is not temperature-sensitive, so it is not easy to control the consistency accurately, so there are also defects of inconsistent and unstable coating
[0005] In the prior art, there are also reports on the use of alloys composed of nickel and other metals as the transition layer, but similar to the above-mentioned patents, complex alloy plating solutions need to be configured, the requirements for electroplating process control are high, and the coating is unstable and inconsistent
In the prior art, there is no report that only nickel is used as the transition layer

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A composite electroplating method for a crystallizer copper tube with a simple nickel transition layer, the method is first electroplating a nickel layer on the inner wall of the copper tube, and then electroplating a chromium layer on the nickel layer, wherein the nickel layer The composition of the plating solution is: nickel sulfamate 500g / L, nickel sulfate 35g / L, sodium lauryl sulfate 55g / L; the composition of the plating solution for the chromium plating layer is: chromic anhydride 140g / l, sulfuric acid 1.2g / l, sulfuric acid Chromium 5g / l, formic acid 5g / l, sodium sulfate 6g / l; the process of the electroplating nickel layer is: pH4, bath temperature 55°C, cathode current density 4.5A / dm 2 , the immersion plating time is 20min; the process of the electroplating chromium layer is: pH3.5, at a temperature of 45°C, and a current density of 44A / dm 2 , plating time 40min.

Embodiment 2

[0019] A composite electroplating method for a crystallizer copper tube with a simple nickel transition layer, the method is first electroplating a nickel layer on the inner wall of the copper tube, and then electroplating a chromium layer on the nickel layer, wherein the nickel layer The composition of the plating solution is: nickel sulfamate 600g / L, nickel sulfate 25g / L, sodium lauryl sulfate 65g / L; Chromium 7g / l, formic acid 3g / l, sodium sulfate 8g / l; the process of electroplating nickel layer is: pH6, bath temperature 45°C, cathode current density 6.5A / dm 2 , the immersion plating time is 10min; the process of the electroplating chromium layer is: pH4, at a temperature of 35°C, and a current density of 48A / dm 2 , Plating time 30min.

Embodiment 3

[0021] A composite electroplating method for a crystallizer copper tube with a simple nickel transition layer, the method is first electroplating a nickel layer on the inner wall of the copper tube, and then electroplating a chromium layer on the nickel layer, wherein the nickel layer The composition of the plating solution is: nickel sulfamate 550g / L, nickel sulfate 30g / L, sodium lauryl sulfate 60g / L; the composition of the plating solution for the chromium plating layer is: chromic anhydride 145g / l, sulfuric acid 1.1g / l, sulfuric acid Chromium 6g / l, formic acid 4g / l, sodium sulfate 7g / l; the process of electroplating nickel layer is: pH5, bath temperature 50°C, cathode current density 5.0A / dm 2 , the immersion plating time is 15min; the process of the electroplating chromium layer is: pH4, the temperature is 40°C, and the current density is 46A / dm 2 , Plating time 35min.

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Abstract

The invention discloses a method for composite electroplating of a crystallizer copper tube with an elemental nickel transition layer. The method comprises first electroplating a nickel layer on the inner wall of the copper tube, and then electroplating a chromium layer on the nickel layer, wherein the The plating solution composition of the nickel plating layer is: nickel sulfamate 500-600g / L, nickel sulfate 25-35g / L, sodium lauryl sulfate 55-65g / L; the plating solution composition of the chromium plating layer is: chromic anhydride 140 -150g / l, sulfuric acid 1.0-1.2g / l, chromium sulfate 5-7g / l, formic acid 3-5g / l, sodium sulfate 6-8g / l; the process of the nickel plating layer is: pH4-6, plating The liquid temperature is 45-55°C, the cathode current density is 4.5-6.5A / dm2, and the immersion plating time is 10-20min; 44‑48A / dm2, plating time 30‑40min.

Description

technical field [0001] The invention relates to the technical field of electroplating, in particular to a composite electroplating method for a crystallizer copper tube with an elemental nickel transition layer. Background technique [0002] The mold is an important part of the continuous casting machine in the smelter, and the mold copper tube is an important part of the mold. Since the high-temperature molten steel flows directly through the mold copper tube, in order to stabilize the continuous casting process and ensure the safety of equipment and operators, the mold copper tube is required to have good high temperature resistance, wear resistance and corrosion resistance. The crystallizer copper tube with hard chromium plating is produced by chrome plating on the inner wall of the copper tube, because the high temperature resistance, wear resistance and corrosion resistance of the mold copper tube can be greatly improved, and the production process is simple, high in ef...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25D5/14C25D3/12C25D3/04B22D11/059
Inventor 吴玮佳
Owner 广西振钢再生资源有限公司
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