Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Electromagnetic induction vacuum device for titanium-based alloy smelting and mix-melting

An electromagnetic induction and titanium-based alloy technology, which is applied in the field of smelting and fusion technology application equipment, can solve the problems of high quality requirements, low oxygen content of titanium alloys, and the precision of alloy components cannot meet the requirements, so as to improve the composition Uniformity of distribution and the effect of avoiding pollution

Inactive Publication Date: 2016-02-03
XIAN AOBANG TECH
View PDF4 Cites 15 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This new technology allows for better control over the quality of molten metals made from titania based alloys without requiring excessive energy or expensive tools like an electric arc furnace (EAF). By utilizing this technique, it becomes possible to produce pure Titanic type crystal structures that have superior mechanical strength compared to existing methods. Additionally, there's less risk associated with contamination when producing these types of products due to their separation into two parts instead of just one part. Overall, this innovation improves efficiency while reducing costs.

Problems solved by technology

This patented technical problem addressed in the patents relates to controlling the temperatures and compositions during the manufacturing processes involved when making different types of metals like titanic alloys because they may react chemically with many gas molecules causing contamination from these compounds. Additionally, there exist concerns about how accurately weigh down expensive ingredients needed while producing strong and durably resistive structures made up entirely of pure titaniums.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Electromagnetic induction vacuum device for titanium-based alloy smelting and mix-melting
  • Electromagnetic induction vacuum device for titanium-based alloy smelting and mix-melting
  • Electromagnetic induction vacuum device for titanium-based alloy smelting and mix-melting

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0042] 1. Electrical design basis of electromagnetic induction vacuum device for titanium-based alloy fusion

[0043] ①. Calculate the load power consumption, that is, the heat loss capacity of the power supply system according to the production volume required for titanium-based alloy smelting and melting, and then calculate according to the empirical value of 50Xnkw / kg, that is, the electricity consumption capacity of 50kw per kilogram of titanium-based alloy; the minimum The power meets the power requirements for step heating; refer to the calculation formula of electromagnetic induction heating heat; Q=cTG or electric power calculation formula: The average specific heat melting of titanium or titanium-based alloy; T, the rising temperature of smelting, G, the total mass of titanium or titanium-based alloy; t, the time s required to rise to T temperature, 0.24, thermal work equivalent;

[0044] ② The unit power absorbed by the titanium alloy charge is based on K, constan...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to application equipment for the smelting and mix-melting technology of titanium-based alloy, in particular to an electromagnetic induction vacuum device for titanium-based alloy smelting and mix-melting. The electromagnetic induction vacuum device comprises a furnace, a water-cooled copper crucible is arranged in the furnace, and a sprue cup and a casting mold are sequentially arranged under the water-cooled copper crucible. The water-cooled copper crucible comprises a plurality of arc copper blocks insulated from one another, and copper block gaps free of leakage of melt are formed between the adjacent arc copper blocks. The arc copper blocks are cooled through internal circulating water. An electromagnetic induction coil is arranged outside the water-cooled copper crucible and connected with the input end of a medium-frequency power supply.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Owner XIAN AOBANG TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products