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Hard alloy mold material for fastener formed through cold upsetting and preparation method of hard alloy mold material

A technology of cold heading and cemented carbide, which is applied in the field of cemented carbide to achieve high strength, ensure wear resistance, and low cost

Active Publication Date: 2016-09-21
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology helps protect against rust on steel bolts used for joining components together during use. It involves adding small amounts (less than 1%) of metal powder or other substances added onto the surface of each component before welding them together. These particles help create stronger connections between these parts without damaging their properties overtime. By doing this, they make sure there will be strong joints even when subjected to severe environments such as salt water. Additionally, the manufacture processes involved involve wet mill processing, spay drying/press casting, hot pressing, sputter coating, cooling, machining, etc., which makes producing an effective and durable product while reducing costs compared to traditional methods.

Problems solved by technology

This patents discuss different ways how well known types of metals like iron and chrome may be added to enhance durability when making products made from them due to better abrasion resistance compared to pure metal. These techniques involve improving both mechanical property and reducing damage caused by friction. Additionally, there exist various applications where harder elements called martensite were found beneficial because it provides improved impact resistance while maintaining good toughiness characteristics.

Method used

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  • Hard alloy mold material for fastener formed through cold upsetting and preparation method of hard alloy mold material
  • Hard alloy mold material for fastener formed through cold upsetting and preparation method of hard alloy mold material
  • Hard alloy mold material for fastener formed through cold upsetting and preparation method of hard alloy mold material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Using WC powder with Fsss particle size of 2.5 μm and 4.5 μm, the mass fraction of 2.5 μm WC powder is 60%, and the mass fraction of 4.5 μm WC powder is 40%, by weight ratio WC:Co:Ni:Cr 3 C 2 : WC-TiC-NbC solid solution = 77: 22: 0.5: 0.3: 0.2 Formula powder, the mass ratio of wet grinding balls to the mixture is 1.5:1, the grinding medium is alcohol, and the ratio of alcohol to mixture is 1L: 2Kg, The molding agent is paraffin wax, the addition amount is 2% of the weight of the mixture, ball milled for 13 hours, the powder after ball milling is spray-dried and granulated, and pressed into shape, and finally put into a 6MPa low-pressure sintering furnace at 1380°C for 60 minutes and sintered After the furnace is cooled to room temperature, the sintered alloy product is obtained, and the sintered alloy is cryogenically treated with liquid nitrogen at -180°C to -190°C, kept for 2 hours, and then tempered at 200°C to 300°C, kept for 30 minutes. The test results are shown ...

Embodiment 2

[0048] Using WC powder with Fsss particle size of 3.5 μm and 5.5 μm, the mass fraction of 3.5 μm WC powder is 60%, and the mass fraction of 5.5 μm WC powder is 40%, by weight ratio WC:Co:Ni:Cr 3 C 2 : (WC-TiC-NbC) solid solution = 72.4: 25: 0.8: 0.8: 1 Formula with powder, the mass ratio of wet grinding balls to the mixture is 1.5:1, the grinding medium is alcohol, and the ratio of alcohol to mixture is 1L: 2Kg, the molding agent is paraffin, the addition amount is 2% of the weight of the mixture, ball milled for 13 hours, the powder after ball milling is spray-dried and granulated, and pressed into shape, and finally put into a 6MPa low-pressure sintering furnace and kept at 1380°C for 60min After the sintering furnace is cooled to room temperature to obtain alloy products, the sintered alloy is cryogenically treated with liquid nitrogen at -180°C to -190°C, kept for 2 hours, and then tempered at 200°C to 300°C for 30 minutes. The test results are shown in Table 2. The prod...

Embodiment 3

[0054] Using WC powder with Fsss particle size of 4.5μm, by weight ratio WC:Co:Ni:Cr 3 C 2 : (WC-TiC-NbC) solid solution = 74.4: 23: 0.8: 0.8: 1 Formula with powder, the mass ratio of wet grinding balls to the mixture is 1.5:1, the grinding medium is alcohol, and the ratio of alcohol to mixture is 1L: 2Kg, the molding agent is paraffin, the addition amount is 2% of the weight of the mixture, ball milled for 10 hours, the powder after ball milling is spray-dried and granulated, and pressed into shape, and finally put into a 1MPa low-pressure sintering furnace and kept at 1370°C for 60min After the sintering furnace is cooled to room temperature to obtain alloy products, the sintered alloy is cryogenically treated with liquid nitrogen at -180°C to -190°C, kept for 1 hour, and then tempered at 200°C to 300°C for 30 minutes. The test results are shown in Table 3. The product upsets more than 800,000 pieces of stainless steel nuts.

[0055] Table 3 Example 3 alloy physical and c...

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Abstract

The invention discloses a hard alloy mold material for a fastener formed through cold upsetting and a preparation method of the hard alloy mold material. The hard alloy mold material comprises 72.4%-77% of WC, 22%-25% of Co, 0.5%-0.8% of Ni, 0.3%-0.8% of Cr3C2 and 0.2%-1% of WC-TiC-NbC solid solution. The technique of the hard alloy mold material comprises the steps that WC, Co, Ni, Cr3C2 and the WC-TiC-NbC solid solution are placed in a ball mill, wet milling media, forming agents and additives are added under the matching of wet milling balls and mixtures, and ball milling is conducted; slurry obtained after wet milling is dried by means of a spray tower for granulation; dried alloy powder is subjected to press-forming and placed in a low-pressure sintering furnace for heat preservation, and a sintered alloy product is obtained after the sintering furnace is cooled to the indoor temperature; and the sintered alloy liquid nitrogen is subjected to subzero treatment, and finally, low-temperature tempering treatment is conducted. The hard alloy mold material has the advantages of being resistant to abrasion, oxidation and corrosion, high in strength, long in service life and the like.

Description

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Claims

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Application Information

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Owner SHAREATE TOOLS
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