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An automatic welding grid, its manufacturing process and a battery using the automatic welding grid

A manufacturing process and automatic welding technology, applied in the direction of sustainable manufacturing/processing, lead-acid battery, final product manufacturing, etc., can solve the problems of troublesome grid manufacturing process, low grid density, and low production efficiency, and achieve Overcoming the effects of easy breakage, high compactness and high production efficiency

Active Publication Date: 2018-04-10
ZHEJIANG DOULAN INTELLIGENT EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] One of the purposes of the present invention is to address the deficiencies of the prior art, and overcome the low density of the integrally formed grid in the prior art, which is prone to bubbles, poor reliability, and affects battery performance. In addition, the grid manufacturing process is cumbersome The problem of low production efficiency provides a manufacturing process for automatic welding of grids

Method used

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  • An automatic welding grid, its manufacturing process and a battery using the automatic welding grid
  • An automatic welding grid, its manufacturing process and a battery using the automatic welding grid
  • An automatic welding grid, its manufacturing process and a battery using the automatic welding grid

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Effect test

Embodiment 1

[0029] figure 1 It is a schematic diagram of an automatic welding grid before pouring busbars, figure 2 It is a schematic diagram of an automatic welded grid after pouring busbars, image 3 A schematic diagram of the production process for an automatic welding grid, Figure 4 It is a partial structural schematic diagram of the lead wire drawing forming equipment. like figure 1 , figure 2 , image 3 and Figure 4 Shown, a kind of manufacturing process of automatic welding plate grid, comprises the following steps:

[0030] a. Put the raw material of the lead pillar into the heating furnace and heat it to 170°C to 190°C, so that the raw material of the lead pillar is in a semi-liquid state;

[0031] b. Add the semi-liquid lead column raw material into the lead wire forming mold 1a, the lead wire forming mold 1a is designed with a radial input port 1b and a lead wire axis output port 1c, the semi-liquid lead column raw material passes through the The input port 1b enter...

Embodiment 2

[0037] An automatic welding grid, comprising several lead wires 1 and busbars 2; the lead wires 1 are wire-shaped objects formed by wire drawing; One end of the bus bar is vertically inserted into the cavity 31 of the bus bar mold 3 to cast a bus bar 2 connected with a plurality of lead wires 1; the plurality of lead wires 1 are vertically arranged with the bus bar 2; the plurality of installation holes 21 are arranged at equal intervals; The cross-section of the lead wire 1 is elliptical, the major axis of the cross-section is 3mm-4mm, and the minor axis is 1.8mm-2.2mm.

[0038] Through the observation of the crystal phase structure, the data shows that the density of the battery grid manufactured by the above method has been greatly improved compared with the traditional one-piece cast grid. In the actual use process, it was found that the grid made by this method The performance of the battery is improved unexpectedly, and the manufacturing method of the grid is convenient....

Embodiment 3

[0040] A battery, including the automatic welding grid described in the second embodiment, the automatic welding grid is manufactured by the manufacturing process described in the first embodiment. The inventor believes that since the grid is used in the battery as a prior art, its working principle and structure will not be described here.

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Abstract

The invention relates to an automatic welding grid and its manufacturing process and a battery using the automatic welding grid. The lead wire is formed by wire drawing, the cross section is elliptical, the major axis of the cross section is 3mm-4mm, and the short axis is 1.8mm- 2.2mm; after the plurality of lead wires are equidistantly side by side and clamped by the fixture, one end of the plurality of lead wires is vertically inserted into the cavity of the busbar mold to pour the busbar connected with the plurality of lead wires; the present invention overcomes the prior art The integrally formed grid has low density, prone to air bubbles, poor reliability, and affects battery performance. In addition, the grid manufacturing process is troublesome and the production efficiency is not high.

Description

technical field [0001] The invention relates to the technical field of batteries, in particular to an automatic welding grid, its manufacturing process and a battery using the automatic welding grid. Background technique [0002] Lead-acid batteries typically include multiple energy storage cells. Both positive and negative electrodes consist of a grid of lead or lead alloy to which the active material is applied in the form of a paste; such a grid consists of a plurality of wires coupled to a plurality of nodes; the positive and negative electrodes Arranged in each unit in an alternate form, and the adjacent plates are separated by separators; in the prior art, the manufacture of the grid is generally formed by mold casting, because the lead wire on the grid is thin and It has a certain length, so the density of the grid lead wire produced by pouring is not high, and porosity is prone to occur, which makes the quality of the manufactured grid unreliable and affects the per...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01M4/73H01M10/06H01M10/12
CPCH01M4/73H01M10/06H01M10/12Y02E60/10Y02P70/50
Inventor 钱顺荣
Owner ZHEJIANG DOULAN INTELLIGENT EQUIP CO LTD