Light-diffusing pattern design method, manufacturing method of light-diffusing plate, and light-diffusing plate
A technology of light diffusion pattern and design method, applied in optics, optical components, lighting and heating equipment, etc., can solve problems such as the decrease of light transmittance, and achieve the effect of excellent quality reproducibility and excellent light diffusion characteristics
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no. 1 Embodiment approach
[0073] Before proceeding to the detailed description of the embodiment, the basic concept of the embodiment will be briefly described.
[0074] In this embodiment, in the process of providing the light diffusion pattern on the light diffusion plate, the unevenness of all the light diffusion patterns is designed so that desired light diffusion characteristics can be expressed, rather than relying on random irregularities formed by chance. Here, in order not to cause interference, it is sufficient to arrange irregularities of different sizes and shapes at random, but the policy of designing random patterns only by using appropriate random numbers generated by a computer cannot be implemented specifically. It should also be unclear whether the desired light diffusion characteristics can be achieved.
[0075] Therefore, after in-depth research, the present inventors have thought of such a method: starting from a small number of (for example, 1, 2 or 3) lenses as a reference, using...
Embodiment 1
[0158] As an example, the light-diffusion pattern was designed so that light-diffusion angle may become 60 degrees, and the light-diffusion plate (KLD60) 300 was manufactured by this. Figure 14 It is the SEM image (Scanning Electron Microscope: scanning electron microscope) of the light-diffusion plate (KLD60) 300.
[0159] For this pattern, according to figure 2 Flowchart for making data. Based on the reference lens 100, similar-shaped lenses were produced with the same probability within the range of similar magnifications from 0.78 times to 2.3 times. In the first disposition process, set such constraints: randomly dispose similar-shaped lenses corresponding to 80% of the pattern area, each lens does not overlap, and adjust the lens disposition by Monte Carlo method. After that, follow figure 2 The flow chart of the figure repeats each process until the porosity becomes 0. It should be understood that the concavity and convexity of the light diffusion pattern are for...
Deformed example 1
[0164]In the first embodiment described above, a case was exemplified in which one lens 410 is left intact and the other lens 420 is cut off at a surface perpendicular to the bottom surface in the process of eliminating overlapping of the lenses.
[0165] It is not limited to this, and of course other methods are also conceivable as a method of eliminating the overlap between lenses. For example like Figure 16 That way the two lenses overlap.
[0166] Set one lens to 510 and the other to 520. When the two are cut at the boundary between the outline lines of the lenses, the overlapping can be eliminated.
[0167] The intersection between the outline lines of the lenses 510 and 520 is the intersection line. The two lenses 510, 520 ( Figure 17 ).
[0168] exist Figure 17 In , the lines of intersection are indicated by bold lines. In addition, the cut surface 230 is indicated by a dashed-two dotted line. Thereby, overlapping of lenses can be eliminated. Furthermore, a ...
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