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The smelting method of producing high-silicon and low-carbon manganese-copper alloy with one-time submerged arc furnace

A smelting method and a submerged arc furnace technology are applied in the smelting field of producing high-silicon and low-carbon manganese-copper alloys in a one-time submerged arc furnace, which can solve the difficulty in high temperature operation of the furnace surface by workers, unstable alloy product quality and lower furnace bottom temperature. and other problems, to achieve good market prospects, reduce steel smelting costs, and reduce the effect of surface temperature

Active Publication Date: 2018-03-20
石嘴山市宝利源特种合金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the silicon in the silicon-manganese alloy is increased to a content of 25%-31%, the carbon in the alloy will naturally be reduced to 0.1%-0.2%. In this process, the amount of coke used to increase the temperature in the furnace must be increased to 28%-32%, thus causing the electrode to lift up, the surface temperature of the submerged arc furnace is too high, the temperature of the bottom of the furnace is lowered, and the bottom of the furnace rises, which affects the normal smelting and increases the cost. It is difficult for workers to operate the furnace at high temperature, and the carbon consumption is high. unstable

Method used

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  • The smelting method of producing high-silicon and low-carbon manganese-copper alloy with one-time submerged arc furnace

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Embodiment Construction

[0013] Configure mixed manganese ore with manganese content greater than 38%, silica greater than 39%, and manganese-iron ratio of 10.5, with a particle size of 10mm-80mm; 2.5%-4% copper ore, with a particle size of 10mm-80mm Add manganese ore and copper coke with a total weight of 20%-27%, particle size 25mm-40mm; add silicon 7%-13%, particle size 10-80mm; add 1%-3% dolomite and fluorite to ensure liquid alloy Alkalinity in the medium, add 2.5%-4% of copper raw material, its particle size is 10mm-50mm (copper ore or the same amount of metallic copper); the total amount of phosphorus in the raw material is less than 0.04%, and the purpose of adding dolomite is to adjust the liquid state Alkalinity in the alloy, the purpose of adding fluorite is to increase the fluidity of the slag.

[0014] Continuously add the above raw materials into the submerged arc furnace and smelt at 1600℃-2500℃ for 200-300 minutes, inject the liquid alloy into the ladder ladle, discharge the slag and r...

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Abstract

The invention belongs to the technical field of ferroalloy preparation and particularly relates to a smelting method for producing high-silicon low-carbon manganese-copper alloy at a time through a submerged arc furnace. Raw materials comprise manganese ore, extra silicon, a copper raw material, dolomite and fluorite, and are continuously added into the submerged arc furnace to be heated till being molten, the molten liquid alloy is injected into a double-step ladle for standing for 5-10 minutes, then deslagging is carried out, and after slagging-off treatment is carried out, the liquid alloy in the ladle is subjected to ladle-to-ladle casting so that the high-silicon low-carbon manganese-copper alloy can be obtained; and the obtained high-silicon low-carbon manganese-copper alloy comprises 55-63% of Mn, 20-25% of Si, 5-8% of Cu, 0.5-2.5% of P, 0.02-0.05% of S and 5-10% of Fe. The technological method is simple, convenient to implement, low in energy consumption and capable of saving electric energy, meanwhile, the electrode insertion depth can be controlled, the surface temperature of the submerged arc furnace is decreased, and the production cost is reduced.

Description

Technical field: [0001] The invention belongs to the technical field of ferroalloy preparation, and in particular relates to a smelting method for producing high-silicon and low-carbon manganese-copper alloy with a one-time submerged arc furnace. Background technique: [0002] At present, the silicon in the silicon-manganese alloy generally can only reach about 20%, carbon about 2%, and sulfur 0.04%-0.06% without special processing. In addition, manganese ore has a large amount of manganese loss and high carbon content, so carbon reduction treatment is required in the later stage. If the silicon in the silicon-manganese alloy is increased to a content of 25%-31%, the carbon in the alloy will naturally be reduced to 0.1%-0.2%. In this process, the amount of coke used to increase the temperature in the furnace must be increased to 28%-32%, thus causing the electrode to lift up, the surface temperature of the submerged arc furnace is too high, the temperature of the bottom of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C22/00C22B4/06
CPCC22B4/06C22C22/00
Inventor 于国安于金圣
Owner 石嘴山市宝利源特种合金有限公司
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