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Observation method of high-speed microphotography in machining

A technology of microphotography and mechanical processing, which is applied in the direction of metal processing equipment, metal processing machinery parts, manufacturing tools, etc. It can solve the problems of unfavorable observation, limited observation angle, and low resolution of photographed images, so as to reduce observation preparation time, Effects of avoiding shadow problems and improving observation efficiency

Active Publication Date: 2017-05-31
DALIAN UNIV OF TECH
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  • Abstract
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  • Application Information

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Problems solved by technology

[0004] Some scholars have carried out high-speed photomicrographic observations on the drilling process, such as the paper "Ultrafast Feed Drilling of Carbon Fiber-Reinforced Thermoplastics [C] published by Yasuhiro Kakinuma et al. Procedia CIRP, 2015, 35: 91–95." The dynamic observation of the drilled CFRP material from the side is provided, but the information of the measuring device is not given, and the image resolution is low, the observation angle is limited, and the observation results are still in the scope of macroscopic measurement.
Wang Fuji of Dalian University of Technology and others disclosed "an experimental device and method for hole-making and processing export observation", patent application number: CN201510506132.6, this device uses a light source other than the camera lens structure for illumination, and the light source is easy for the observation part The specular reflection with a large angle is formed, so that the light cannot be received by the photosensitive element of the camera, and the brightness of the object to be photographed is reduced, which is not conducive to the observation at a high frame rate. However, in order to clearly observe the cutting state of the material, micro However, this experimental device cannot precisely adjust the distance between the camera and the photographed plate, making it difficult to perform macro observation

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  • Observation method of high-speed microphotography in machining
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  • Observation method of high-speed microphotography in machining

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Embodiment Construction

[0023] The specific implementation of the present invention will be described in detail below in conjunction with the accompanying drawings and technical solutions.

[0024] figure 1 It is an axonometric view of the layout of the processing device and the observation device in the embodiment. In this embodiment, the drilling process is observed on a vertical machining center.

[0025] The specific steps of the observation method are as follows:

[0026] 1) Install the drill bit: the angle head 2 is installed on the machine tool spindle 1, and the drill bit 4 is installed on the angle head 2.

[0027] 2) Install the high-speed camera and its adjustment device: the Y-direction displacement slide 13 is installed on the machine tool table 3, the X-direction displacement slide 12 is installed on the Y-direction displacement slide 13, and the Y-direction precision adjustment platform 11 is installed on the X-direction On the displacement slide 12, the rotating platform 10 is insta...

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Abstract

The invention discloses the technical field of machining and relates to an observation method of high-speed microphotography in machining. The observation method is especially suitable for conventional cutting processing like drilling and milling. The observation method includes that according to a platform layout scheme, an X-direction displacement sliding platform and a Y-direction displacement sliding platform are used to realize rough adjustment of focal length of a camera, a Y-direction precise displacement platform is used to realize precise adjustment of the focal length of the camera, and a rotating platform is used to realize adjustment of photographing angle of the camera; light source layout is realized by adopting a mode combining an annular light source with platy light sources in pairs, so that photographing area brightness is improved. By the observation method, distance and angle between the camera and a to-be-observed area can be adjusted accurately, observation preparation time can be reduced, observation efficiency can be improved, and unfavorable influence of vibration of a machine tool on photographing during machining is overcome. The layout scheme of the platforms has high universality, the platforms are simple in structure, and actual machining processes like drilling and milling can be observed accurately.

Description

technical field [0001] The invention belongs to the technical field of mechanical processing, and relates to a high-speed microphotography observation method in the mechanical processing process, which is particularly suitable for traditional cutting processes such as drilling and milling. [0002] technical background [0003] Drilling, milling and other cutting processes are important links in modern industrial production, and the efficiency and quality of the processing are directly related to the economy and functionality of the final product. High-speed micrographic observation can directly observe the formation process of chips and machining damage in the cutting process, but the implementation of this method is very difficult, and a series of problems such as light source intensity, camera installation and adjustment need to be solved. [0004] Some scholars have carried out high-speed photomicrographic observations on the drilling process, such as the paper "Ultrafast...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23Q17/24
CPCB23Q17/2409
Inventor 王福吉郭会彬马建伟付饶贾振元钱宝伟
Owner DALIAN UNIV OF TECH